Product News

The mill is best suited to machining steel, stainless steel, cast iron, non-ferrous material and materials with difficult cutting properties. This wide range of uses results in lower tooling and administrative costs, as does the fact that its 90° approach angle dramatically decreases the need for finishing operations. Walter Tiger·tec cutting tool materials, the high number of teeth, and small indexable inserts also makes it ideal for workpieces with small machining allowances.

The HS flex heavy handling system is designed to be adaptable to five-axis PERFORMANCE-LINE machining centers (C 400 and C 650) as well as the HIGH-PERFORMANCE-LINE models (C 32 and C 42). This also marks the first time that the C 650 is available with automation capabilities. 

With the measurement of compressed and non-corrosive gases, it reliably displays three parameters at once by measuring the flow, pressure, and temperature. In doing so, it saves the customer money through improved energy management with the reliable detection of leaks. This new flow sensor is also very lightweight and compact, making it ideal for installation in tight spaces.

TungTurn-Jet toolholders deliver coolant strategically to the optimum position close to the cutting point of the insert. This significantly improves chip control when machining exotic materials that are prone to smearing by effectively breaking the chips into pieces and guiding them away from the cut, which was difficult using a traditional external coolant nozzle method. Additionally, TungTurn-Jet features a second coolant outlet from the insert clearance side which not only improves chip control but also helps minimize flank wear for increased insert life and productivity. 

Due to the extremely short auxiliary process time of 0.9 seconds, the BearingStar 90 is currently able to achieve the quickest roller bearings finish processing in the world. The floor to floor time can be a sensational 3.5 seconds under the conditions of a direct link with an upstream grinding machine, for example, a deep groove ball bearing of an outer and inner ring Type 625. Furthermore the changeover time between two good parts can be reduced to less than 20 minutes. The new fast runner for mass production can even be flexibly converted from radial to axial bearing rings and from ball bearing to roller bearing processing.

Designed for FlexMove conveyors, the Dry Cleaning Module provides continuous cleaning of conveyor chain for applications involving powder, dust and other dry contaminates, whereas the Wet Cleaning Module, which are designed for FlexMove stainless steel conveyors, provides uninterrupted cleaning of conveyor chain for applications with liquid, product overfill or package breakage.

DrillMeister incorporates a unique self-locking interface that enables simple and secure drill head exchange. Since drill heads can be replaced without having to remove the drill body from the spindle, tool setup time can significantly be reduced, eliminating presetting, offset, and touch-off of the replaced tool. 

NCSIMUL virtually builds the real-life machining environment to avoid errors, decrease set-up times and switch CNC programs between machines. 

The 2021 release features a new comparison mode that detects excessive material during a fast and hidden simulation. It shows a solid comparison between the CAD/CAM models or previous cut stock and the NCSIMUL simulated model.  

The 8 station machine for the combination processing doesn’t just ensure 100% compliance of all drawing dimensions for highly precise workpieces, but also the consolidation of the process stream. It generates significant cost savings. Oscillation sensors control the sensors and also the quality of the processes. In the area of active magnetic spindle technology, the magnetic fields of the bearings retain the spindle both radially and axially, and perform the feed motions.

The exclusive FLM 3D chip-breaker design is used on PCD-tipped inserts ideal for finishing of aluminum components, where traditional flat-top inserts may produce a large continuous nest of chips that is difficult to remove from the bore and/or tool, even with high-pressure coolant. Three different radius options are available: .008”, .016” and .031” for the insert TCGT2 (1.5). 

Two new unique ways to create search statements are introduced to OCTOPUZ. Create a 1 point, 2 point, and 3 point search by manually selecting exact tool touch locations in the 3D environment; or, automatically create a search statement based on a previously-created path statement with automatic calculations of optimal touch locations.

The foundry-grade aluminum alloy, suitable for the laser powder-bed fusion (LPBF) process, enables 3D printing of parts that have traditionally been manufactured using casting practices. There are other Aluminum alloys that are more commonly used in metal additive manufacturing, such as AlSi10Mg, but Aluminum F357 can be anodized and shares characteristics with A356, a widely used casting alloy.

The MYNXG Blockchain is designed to process large transaction volumes at high speed, which is required for global business operations with millions of connected IOT devices. It can handle the transactions all fixed and mobile devices that operate and transact globally within MYNXG secure IOT platform architecture. The MYNXG Blockchain Technology uses a hardware-based security framework, with trusted platform modules (TPM) in the devices and industrial scale hardware security modules (HSM) in the cloud, which are certified by the German federal office of information security (BSI) and relevant authorities in other key legislations.

ESPRIT Additive for Powder Bed Fusion is compatible with any file supported by SolidWorks. One standout feature of the new software is the patented Part-to-Build When preparing a part for manufacturing, the program automatically assigns exposure strategies based on simple inputs from the user.

Small diameter gundrills have resulted in cost savings. This was driven from tool life and throughput improvements, including several case studies that were done that resulted in doubling production capability

The DeHoff 3060 has a single spindle with a maximum boring capacity of 3 inches (76.2 mm) and a maximum boring depth of 60 inches (1524 mm). To meet the rigorous material removal requirements, the cutting tool is powered by a 40 horsepower spindle motor with a 4-speed gearbox. A totally custom workpiece loading and fixturing system was designed specifically for the customer’s unique part. The machine features Beckhoff CNC controls with G-Code programming capability.

Designed for slotting operations between 4-12 mm and cutting-off operations from 4-8 mm, the 335.18 and 335.19 cutters are available in metric diameters ranging from 32 mm to 125 mm. Inch diameters range from 1.25" to 4" with widths from 0.156" to 0.50". Inserts for these cutters are available with the full range of grades, edge geometries and corner radii (0.2-6.0 mm, 0.008"-0.236"). For the greatest flexibility and ease of use, as well as superior radial and axial reach, the 335.18 and 335.19 cutters utilize modular Combimaster connections.

Rollomatic has developed a process that allows sharpening of thick‐film diamond coated cutting tools. The Rollomatic CNC La‐ ser Cutting Machine LaserSmart incorporates technologies that facilitate the probing the surface of the coated cutting edge to detect the exact shape and position. Then the laser cutting process will remove just enough diamond coating to make the cut‐ ting edge sharp. Only a predetermined amount of the coating, just around the cutting edge, is removed by the laser process.

Available in lengths of 6, 8, and 10 x Dc and boring bar diameters of 1.25, 1.50, and 2.00 in. (32, 40, and 50 mm) with additional sizes and lengths available on request. Capto C6, C8 connections along with HSK100T connections are also offered as standards. The new boring bars feature compact, robust QuadFit precision quick-change exchangeable heads which boost versatility and decrease downtime. 

The FaceMill-Diamond features an exceptionally high number of permanently brazed cutting edges for its diameter. The cutting edges are designed for a cutting depth of up to 10 mm. Furthermore, the robust tool body absorbs the vibrations generated during machining and prevents damage to the component surface.