Articles & Columns

Have a person familiar with a machine go over it with you. A person showing you how to do something can filter unneeded information, according to the Shop Operations column in the February 2017 issue of Cutting Tool Engineering.

Vacuum workholding can securely grip difficult-to-hold parts, according to the February 2017 Workholding column in Cutting Tool Engineering magazine.

END USER: North Bucks Machining Ltd., +1908-611-669, www.northbucksmachining.co.uk. SOLUTION PROVIDER: Open Mind Technologies USA Inc., (888) 516-1232, www.openmind-tech.com. CHALLENGE: Efficiently rough-machine a mountain bike frame from a solid piece of aluminum stock. SOLUTION: A CAM software’s high-performance roughing module.

More lathe purchasers are choosing automated material handling options, according to the February 2017 Machine Technology column by Bill Leventon.

There have been days when it was easy to be a pessimist and see the glass as half-empty. But eventually, perhaps when least expected, something provides inspiration and my inner optimism returns. One such event occurred with an employee I’ll call “Mario.” Manager's Desk Column by Keith Jennings.

If you enjoy the growl of heavy milling cuts, the machine-gun sound of chips striking glass and the heady odor of superheated cutting fluid, a compact machining center might not be the right machine for you. Like I used to, you scoff at phone booth-sized machining centers, with their tiny toolholders and tables not much larger than a 6" machinist vise. If so, you’re not looking at the big picture. 

Working in the bleak midwinter while the metalcutting sector transitions through a downturn sounds like a recipe for the blues. But it doesn’t have to be. When things are a bit slow, it can be a good time to do some housekeeping and other chores around the shop that get put on the backburner during more active times. Investing in automation and other productivity-boosting equipment can also be wise during a soft stretch.

What would you do if you won a waterjet cutting machine? In John Mullett’s case, he asked for a bigger one. Mullett is owner of Laureate Machine & Automation LLC, Leipsic, Ohio. He won one of two machines given away by WARDJet Inc. as part of the Tallmadge, Ohio-based waterjet builder’s Build It! Challenge competition that took place during the IMTS 2016 trade show in Chicago.

According to Autonetics LLC, automated gaging units (AGUs) for threads are hot. The Cary, N.C.-based AGU manufacturer reported that it shipped 10 systems in the third quarter of last year to U.S. pipe mills that produce oil country tubular goods. No shipments occurred in the fourth quarter because the industry experienced a downturn, so capital expenditure projects got cut or delayed, noted Jeff Heath, COO of Autonetics. However, he said, the projects are starting to receive funding again. “We have about four in the build phase.”

It’s been a long crusade for many manufacturers: the battle against an out-of-date public perception of manufacturing as dirty, repetitive work that’s possibly unsafe and probably a dead-end career path. Two recent surveys show that there’s still a lot of work to do in dispelling that myth, while a third survey is more upbeat. 

A new breed of 3D printers has begun producing parts made of engineering-grade plastics and fully dense metals suitable for long-term use in a variety of applications. These include jet engine components, engine mounts, medical implants and a host of other products that were once machined or fabricated by conventional means. And, compared to earlier-generation machines, the new additive-manufacturing equipment offers enhanced part accuracy and has lower processing times and acquisition costs.

Government concerning itself with manufacturing? What would the Founding Fathers think? We know the answer: December marked 220 years since Secretary of the Treasury Alexander Hamilton submitted his “Report on the Subject Manufactures” to the House of Representatives. In it, he argued in favor of manufacturing as a contrast to the Jeffersonian vision of an agrarian society, and that action from the federal government was necessary if U.S. manufacturing was to thrive. 

Although the James Webb Space Telescope isn’t scheduled to be launched on an Ariane 5 rocket from French Guiana until October 2018, NASA announced that the 18th and final primary mirror segment was recently installed on what will be the biggest and most powerful space telescope.

High school manufacturing programs teach students to create production parts, preparing them for careers in industry. Those parts are primarily for terrestrial applications. However, unique and exciting opportunities to produce parts for use above the earth are available to partner-schools in a 14-year-old government program called HUNCH (High schools United with NASA to Create Hardware).

More than 150 U.S.-based robotics researchers contributed to the 2016 edition of the report titled “A Roadmap for US Robotics From Internet to Robotics.” Released Oct. 31, the document calls for improving policy frameworks to safely integrate new technologies, such as self-driving cars and commercial drones, into everyday life. The document also advocates for increased research efforts in the field of human-robot interaction and for more STEM (Science, Technology, Engineering and Math) courses for students. 

The tagging applications for radio frequency identification (RFID) are vast, including pets, property—and even people. Recently, Micro-Mechanics Inc., a Morgan Hill, Calif., machine shop, worked with process control equipment provider Caron Engineering Inc., Wells, Maine, to implement an RFID tagging system on its Okuma LB series CNC lathe. 

Good optimization software must take into account all the known challenges to optimal machining, which include heat, vibration, deflection, chip buildup, material hardness and a machine tool’s horsepower, torque, rigidity, spindle speed, maximum feed rate and accuracy. What's more, end users must also select the appropriate cutting tools and machining parameters.

Manager's Desk Columnist Keith Jennings discusses the benefits of being the face of your company in the January 2017 issue of Cutting Tool Engineering magazine.

The Look Ahead department includes a combination broaching and tapping tool for thread forming in the January 2017 issue of Cutting Tool Engineering.

The Look Ahead department covers electro-erosion metal removal with a 5-axis horizontal machining center in the January 2017 issue of Cutting Tool Engineering.