Star Cutter Co.

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Star Cutter Co.

Star Cutter Company, established in 1927, specializes in the manufacturing of precision cutting tools, machine tools, and tool services. They serve various industries, including automotive, aerospace, and medical, providing solutions such as gear cutting tools, carbide tools, and 5-axis CNC tool and cutter grinders.

The T93XM can profile with a standard 1A1 wheel and accommodates several grind styles including wheel profile, plunge, peel, in-feed and thru-feed grinding. The perimetric workholding, unique to TRU TECH, ensures part concentricity to eliminate shank runout without indicating. Ultra-precision accuracy is achieved through the 3-axis, fully…
Star Cutter Company, a provider of custom-engineered tooling solutions for precision applications, will be displaying its cutting tools tailored for firearms manufacturing at the Shot Show 2024, Jan. 23-26.
There are two stocked and standard product offerings where gundrills are delivered within 24 hours of the order. The SFGD Express program is for Single Flute Gundrills in diameters from 0.1250” - 0.7500” (3.175mm - 19.050mm) and lengths up to 48” (1219mm). The SCGD Express program is for Single Flute Solid Carbide Gundrills with standard ½” steel…
The machining improvements are achieved by a special cutting drill contour with an added rear contour configuration that acts like a guide pad while the drill remains in the bushing, keeping the tool on location.  Once the drill is in the cut, these guide pads continue to force the tool to cut a straight path for the remainder of operation.
The Star AR solution is designed for ease of use. Customers may either rent AR glasses from Star Cutter or purchase their own set. When an incident occurs, an AR session is initiated through a service request and the connection made via wireless technologies. Connecting via a PC, the Star Cutter technician is able to see exactly what the operator…
The NXT grinder is a versatile 5-axis CNC machine with a small footprint, large grind zone and a modular design that quickly adapts to demanding application requirements. ESPRIT uses a digital twin of the manufacturing envelope to simplify the programming process and deliver edit-free G-code. Customers that already have ESPRIT can add the Star…
Used for both enlarging or finishing holes from a castings core pin condition, a major advantage of the Star Cutter core drills is that they are proven to cut straight holes that correct shifts in a cored hole location, which can occur during the casting process. These drills are also adept at preparing holes for a second pass in tight tolerance…
With 3D printing, there is about a 30% reduction in tool weight, yet it has the equivalent torsional stiffness of a steel ground body tool. Lightweighting can play a big role in large, heavy tools that take a toll on the machine spindle, helping to reduce preventative maintenance. These improvements can be significant when producing aerospace and…
Available in diameter sizes starting at 4mm, these Star Cutter drills are manufactured from a selection of more wear-resistant carbide grades than typically used in these applications, resulting in longer tool life. Additionally, special bolt-hole circles and coolant hole sizes assist in eliminating OD aluminum build up and aid in flushing chips…
The updated automation package accommodates denser pallet arrays for improved lot sizes and runtime, while delivering smoother robot operation and better repeatability. Additionally, the system can now adapt to multiple part profiles to be produced within a single run. An optional laser marking system has also been integrated for automated tool…
The new Star NXT linear CNC tool and cutter grinding machine sharpens both straight and spiral gash hob designs up to 8” OD x 10” OAL.
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William Leventon
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Sponsored Content

The NXT is a small-footprint machine with a large grind zone and the ability to run small- and large-diameter wheels. It uses fewer moving parts and easily configurable options in a modular design — at a competitive price point. With industry-leading NUMROTO software on a machine manufactured and supported in the USA, the NXT is the smallest and…
Star Cutter Co.’s Aaron Remsing, product manager, and Jeremy Hubbard, application engineer, demonstrate the new blade grinding capabilities of its flagship NXT Tool Grinder machine.
This Star Cutter Co. video highlights the company’s NXT 5-axis tool grinder, a versatile CNC machine featuring a small footprint and a large grind zone.
Star Cutter’s NXT 5-axis Tool Grinder is a versatile 5-axis CNC machine, features a small footprint and a large grind zone. The machine can run small and large diameter wheels and is designed in a modular fashion that offers quick adaptation to application requirements.
The Star NXT tool grinder offers a focused design to deliver a maximized grind zone with our smallest footprint to date.
Cutting Tool Engineering visits the Star plant in Elk Rapids, Michigan, to learn more about the market demand that led to the NXT Tool Grinder machine from Star SU.

People & Companies

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Star Cutter has added Shop Solutions LLC of Columbia City, Ind., to its sales network to expand the company’s presence within the medical industry.  Shop Solutions, owned by Matt Dahms, specializes in manufacturing solutions for surgical tools used in orthopedic applications.
Star Cutter Co., a provider of custom-engineered tooling solutions for precision applications, is displaying its cutting tools tailored for firearms manufacturing at the Shot Show 2023 in the Supplier Showcase, booth #51317.
Star Cutter Company has hired Robert “Bob” Tennant as its round tool engineering manager overseeing three product lines, each produced at a dedicated facility. 
Star Cutter Co. has named Dean Stetson vice president of information technology.
The Star Cutter Co., Farmington Hills, Mich., plans to mark its 90th anniversary throughout 2017 by reflecting on the company's past and future. Founded in 1927 by Howard B. Lawton and Frank Burgess, Star Cutter is a fourth-generation, family owned business and one of the oldest Michigan-based manufacturing companies.
Star Cutter Co. has upgraded its facility that produces tool and broach grinders. Upgrades to the 25,000-sq.-ft. climate-controlled building include a 1,500 sq. ft. area for customer run-offs and demonstrations with space for two machines at any time.
Transor Filter USA has entered into a working relationship with Star Cutter.
Star Cutter facilities received 2023 Going PRO Talent Funds from the Department of Labor and Economic Opportunity-Workforce Development (LEO-WD) through the Michigan Works! agency.
Star Cutter Co. has promoted Bradley Cooper from service manager to plant manager, responsible for optimizing the day-to-day operations of the Elk Rapids, Michigan, facility.
Star Cutter Company, a provider of custom-engineered tooling solutions for precision applications, will display its cutting tools tailored for firearms manufacturing at the Shot Show 2024, Jan. 23 – 26 at the Venetian Expo + Caesar’s Forum in Las Vegas.
The Star Cutter Co. in Farmington Hills, Michigan, has promoted Bradley Cooper to service manager at its Elk Rapids, Michigan, location.

Star Cutter Co. hired Josh Hubbard as a sales and applications engineer at its facility where the company builds 5-axis CNC tool grinding machines.
Star Cutter Company is continuing its support of Alpena Community College’s manufacturing programs through increased monetary and equipment donations to the college. The donations will be supplied over a two-year period of time, helping to bring state-of-the art manufacturing equipment, such as grinding machines and optical comparators, to the…
Star Cutter has added a Lasertec precision laser cutting machine to its portfolio of machining equipment at its Tool Reconditioning Center.
Star Cutter Co. has acquired Tru Tech CNC grinding systems from Resonetics in Nashua, New Hampshire, assuming all design and manufacturing of the Tru Tech high-precision CNC grinding machines currently performed at the Michigan facilities in Mt. Clemens and Lewiston.
Star Cutter Company will unveil its newest generation tool grinder – the FLX –  at IMTS 2024. The 5-axis grinder offers high-efficiency carbide tool manufacturing within a compact footprint.
Star Cutter Co. in Farmington Hills, Michigan, promoted Mike Billiel from corporate operations manager to vice president of operations.