Deburring

The UltraTEC ultrasonic A25 creates a formation and dissolution/implosion of bubbles in water that release an intense energy during implosion. This is created by an ultra-high oscillation of 20kHz (20,000 oscillations per second) with an oscillation width of +/-80-120microns, which far exceeds the amplitude of ultrasonic cleaning, cutting and welding technologies.

The combination finishing machine is really two machines in one because it can handle a multitude of jobs that include contour part finishing, flat stock finishing, polishing, grinding and deburring—virtually any finishing operation. The belt arm adjusts vertically, horizontally and any position in-between.

Today’s MAX System introduces the latest innovation known as Focused Deburring. These multi-axis machines feature up to four 1- to 5-axis heads or towers, which can process simultaneously or in sequence within a single working environment. This ability allows the machines to perform multiple operations on many edges and surfaces of a part at the same time. For example, a single MAX System can remove a protruding burr from an 8” spur gear, create a precision .060” chamfer on both sides of the same gear, and wash the part within 30 seconds.

For proper material preparation The KBC Pneumatic Hand Chamfering Tool allows you to remove burrs easily and quickly to create a uniform edge with repeatable accuracy up to almost 1mm depth, prepare metal for welding jobs and clean them up after, and a host of other needs in the machine shop or on site.  The bearing runs along the edge of the surface while two carbide inserts chamfer the edge for smooth results.  (Replacement standard triangular tip carbide inserts, TCMT-09T3, are available.)