Machining (CNC)

The LX021 offers a comprehensive integrated solution that includes self-centering vice which minimizes part distortion while maintaining accuracy and repeatability. Kinematic correction cycles to calibrate the machine and verify its health over time. Advanced RCS CAM software designed specifically to generate optimize CNC tool paths.

PlateSaver is available through Hypertherm’s ProNest and other authorized software for fabricators cutting mild steel on a CNC table using X-Definition plasma. It combines the arc stability of X-Definition plasma with specialized software parameters to dramatically increase material utilization. Those parameters cause PlateSaver to use shorter leads when starting and finishing a cut for less wasted space between parts. In addition to shorter lead-ins and lead-outs, PlateSaver takes molten metal into account by using moving pierces that cause molten splatter to fall within a predictable “splash zone.”

Signature analysis allows monitoring these cutting processes where the material diameter changes consistently during a cut. The RPM varies as the material increases or decreases causing sensor fluctuations unrelated to the tooling. To monitor these cutting operations, the signature analysis software learns the entire path (signature) of a cut using any sensor type. The user will define boundaries around this signature, both above and below it.  These boundaries define a window that the signature must stay within to satisfy a good cut.

The strategy for this machine is to offer a more cost-effective way and higher quality in the production of high-performance PCD polycrystalline diamond, CBN cubic boron nitride and CVD chemical vapor deposited cutting tools which traditionally require to be produced by a double process of spark erosion and polish grinding.

The M-1000iA’s serial-link construction gives the robot a wider range of motion in every direction.  It can extend its arm upright or rotate it backwards, which is not possible for typical heavy-payload robots with a parallel-link mechanism.  With a 1000 kg payload, a 3,253mm horizontal reach, and a 4,297mm vertical reach the M-1000iA is ready to go to work for manufacturers looking to increase output and maximize their production line’s efficiency.

The FullShop Automated Coolant Management System from 168 Manufacturing automatically manages coolant levels and concentrations by sensing and pumping properly mixed coolant to as many as 120 CNC machines. Meanwhile, the LNS Venturi Pump continuously removes and filters coolant from the chip hopper and returns it to the machine sump, thus eliminating cross contamination from central recycling.

The new Multiaxis Unified toolpath allows you to select multiple pieces of input geometry to generate the toolpath pattern. Using those geometry choices, the toolpath picks the best algorithm to calculate the path. This single toolpath gives you access to all the surface-based toolpaths, as well as the geodesic toolpath options, in a single interface.

Pin Vises have a small footprint, allowing room for more parts on a table resulting in increased throughput.  Pin Vises are also lightweight making them ideal for automated applications where weight is a consideration.