Machining (CNC)

As more shops seek the benefits of a single setup, multiaxis cutting strategy, Mastercam 2022 adds new techniques and strategies such as the Unified Multiaxis toolpath which allows you to select multiple pieces of input geometry to generate the toolpath pattern. Using those geometry choices, the toolpath picks the best algorithm to calculate the path. Multi-pass on Deburr toolpaths supports flat chamfered and rounded edges which gives the user added flexibility, allowing the Deburr toolpath to create a quality surface finish on larger chamfered or radiused edges.

The patented spindle technology ensures continuous high precision. By its design, the cutting tool shank serves as the spindle shaft. As the result, the dynamic run-out is 4 microns or better. Bearings can easily be replaced by the customer with each cutting tool change. The CoolSpeed® spindle does not require any service.

The CNC video measurement system "NEXIV" can automatically measure the dimensions of component features using Nikon's world renowned optical and image processing technology. By analyzing the captured image of a component, detecting feature edges at high speed, both accurately and with repeatably, it is possible to quickly measure components with simple and complex features.

The ToolConnect barcode application uses a barcode scanner at the machine tool to scan the presetter generated barcode. ToolConnect reads and processes the barcode data, displays all tool and process information and then automatically updates the offsets to the correct fields in the control. No operator data entry is required.

The ZeroClamp Zerolox  Zero Point Automation console is the only Zero Point product like it on the market today. It is superior both in repeatability and clamping force to single Zero Point workholding units having only 1 clamping stud with an orientation pin or slot. In addition to manual mechanical plate Zero Point clamping systems using 4 V-notched studs on a 52/96 mm spacing which requires clearance in multiple geometric planes.

Flexbar’s Visorguard-LED™ system is water and coolant proof and installs in minutes on CNC mills, conventional mills, drill presses and more.  The adjustable Flexbar® arm permits setting of the Visorguard shield at the correct height and angle for each setup, then locks rigid.  The special wing-shaped shield flips up to load a part and down for machining.  A special spring-loaded shaft allows the shield to stay put with no spring back.

Ideal for CNC lathe applications, BP’s large through hole provides tremendous flexibility for virtually any application where a standard chuck is used including: O.D. and I.D. clamping, bar stock clamping and shaft clamping. Easily convert BP to a collet chuck using collet pads for small diameter parts. 

Users can now define a fixed contact point on the tool that enables the cone and cylinder to be used for deburring. This makes deburring an attractive option for chamfering because the cone and cylinder leave no imprint of the tool’s profile. To ensure a uniform chamfer, the tool is not tilted. Instead, to avoid collisions, the toolpath is automatically trimmed in the affected areas.

The robot cell provides flexible solutions for traditionally high-mix, low-volume facilities to introduce automation, and is designed with mobility and flexibility in mind. LoadMate Plus automates the task of loading and removing parts from a machine tool through the use of robotics, and can be mounted next to one machine, between two mach- ines, and otherwise moved around a facility as jobs require. When this cell is paired with Mitsubishi Electric M8 Series CNC, operators can use the Direct Robot Control (DRC) feature within the CNC controls to also control and program the robot with menus and G-code from the same screen used for the machine tool. No robot programming experience or teach pendant is required, allowing manufacturers to use existing staff to automate and make adjustments.