Machining (CNC)

The REV motorized broaching tool is designed for use on live tool lathes. Single machine set-up eliminates the need for secondary operation or outsourcing. REV tools are ideal for high production runs, offer easy installation and fast processing time. These tools are designed for maximum rigidity, offer long tool life and an excellent finish.

The M936 maximizes the output of machines most customers use, explained Steve Avers, IMCO’s Technical Support Manager. With conventional low-horsepower machines, this free cutting action means the M936 cutter can run to the machine’s upper capacity limits.

PunchDrill features patent-pending geometry with an innovative chip breaker which produces short chips to control machining forces. The new drill also has newly developed surface treatments and a hard diamond-like coating specially designed for this application to provide reliable chip removal and increased process reliability. When high-speed PunchDrill is used at the recommended feed and speed, axial force is reduced by half.

A PVD-coated cemented carbide grade, AH8015 features an extremely hard high-aluminum content multilayer coating that is combined with a tough dedicated carbide substrate. The grade provides the insert with a well-balanced wear and chipping resistance.

The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.

With CenterMaster, the user simply clamps a radio dial gauge into the workspace and sets it to the quill. The gauge and machine wirelessly communicate, automatically adjusting the holder along the X axis. The system then guides the operator through adjusting the Y axis via the machine’s touchscreen display.

The DVF 4000 comes standard with a 15,000 r/min direct coupled spindle, powered by a 24.8 hp (18.5 kW) motor that generates 87.1 ft-lbs (118 Nm) of torque. A FANUC 31i-B5 Plus control makes full 5-axis simultaneous control possible, giving complete contouring capabilities. It features a 400 mm diameter built-in rotary table with a zero-backlash roller gear cam design for superior rigidity and speed.

The ZA6 is the only industrial robot to use Python as its programming language. Python is popular, easy to learn, powerful, and because it’s commonplace, it makes it incredibly easy to integrate ZA6 with other Python-driven systems. With over 200,000 Python libraries available, most of the work required to connect the ZA6 to the outside world has already been done.

DTect-IT is a versatile CNC sensor analysis system that takes in data from a multitude of high-precision sensors. The surface roughness measurement application uses the Blum-Novotest TC64 RG Digilog Probe as the sensor input in DTect-IT to analyze the surface of a part.

The series is now introducing TCS18 and TCL18 inserts designed for left-hand cuts, expanding the product lines that, up to now, has offered right-hand inserts only. Grooving and parting tools commonly used in most of the operations performed in conventional CNC lathes and Swiss machines are right-handed. As highly advanced multitasking machines with multiple spindles and turrets are gaining popularity to maximize productivity, the needs for left-hand tools are increasing as well, which enable simultaneous machining on the right and left-hand spindles of such machines.