Productive Times

Articles • June 1, 2010

Verify and trust

END USER: HydraForce Inc., (847) 793-2300, www.hydraforce.com. CHALLENGE: Maximize reliability and flexibility when machining hydraulic manifolds. SOLUTION: Software that simulates and verifies NC toolpaths. SOLUTION PROVIDER: CGTech, (949) 753-1050, www.cgtech.com

Articles • May 1, 2010

Enabling product line expansion

END USER: The M.K. Morse Co., (800) 733-3377, www.mkmorse.com. CHALLENGE: Eliminate dirt and debris from machine coolant when grinding cermet-tipped saw blades. SOLUTION: Filtration system capable of removing particles to 1μm. SOLUTION PROVIDER: Transor Filter USA, (800) 354-3040, www.transorfilter.com

Articles • May 1, 2010

Maintaining the productivity party

END USER: North America Clutch Corp., (414) 267-4000, www.noram-clutch.com. CHALLENGE: Lower manufacturing costs. SOLUTION: An automated turning center. SOLUTION PROVIDERS: Amada Machine Tools America Inc., (847) 797-8700, www.amadamt.com; Progressive Machinery Inc., (414) 577-3200, www.progressivemachinerywi.com

Articles • May 1, 2010

Racking up ribs

END USER: Prospect Mold Inc., (330) 929-3311, prospectmold.com. CHALLENGE: Reduce the time needed to cut grooves in a large mold. SOLUTION: Replace EDMing with endmilling. SOLUTION PROVIDER: OSG Tap & Die Inc., www.osgtool.com, (800) 837-2223

Articles • April 1, 2010

Enterprising solution

END USER: Sunrise Machine & Tool Inc., (800) 725-7761, www.sunrise-smt.com. CHALLENGE: Improve production control. SOLUTION: Enterprise resource planning software. SOLUTION PROVIDER: MIE Solutions Inc., (714) 786-6230, www.mie-solutions.com

Articles • April 1, 2010

High performance in a small package

END USER: Precision Technologies Inc., (978) 649-8715, www.precision-techno.com. CHALLENGE: Boost feed rate when milling tiny slots. SOLUTION: Variable-helix miniature endmill. SOLUTION PROVIDERS: Harvey Tool Co. LLC, (800) 645-5609, www.harveytool.com.

Articles • April 1, 2010

A world class act

END USER: Specialty Saw Inc., (860) 658-4419, www.specialtysaw.com; CHALLENGE: Increase the size of the saws it manufactures and resharpens while reducing turnaround time. SOLUTION: Two saw grinding machines. SOLUTION PROVIDER: Vollmer of America Corp., (412) 278-0655, www.vollmer-us.com

Articles • March 1, 2010

On the cutting edge of measurement

END USER: BH Tool, (801) 908-0707, www.bh-tool.com. CHALLENGE: Ensure gaging accuracy. SOLUTION: An edge-finding gage. SOLUTION PROVIDER: Haimer USA LLC, (866) 837-3265, www.haimer-usa.com

Articles • March 1, 2010

No monkeying around

END USER: D&G Precision Manufacturing Inc., (920) 477-3609, www.dgmfg.com. CHALLENGE: Decrease cycle times when milling aluminum forgings. SOLUTION: Two-flute solid-carbide endmills. SOLUTION PROVIDER: Gorilla Tools, (866) 888-9600, www.gorillamill.net

Articles • March 1, 2010

Easier roughing

END USER: Bolton Aerospace Inc., (860) 649-2727. CHALLENGE: Reduce rough machining time. SOLUTION: A combination of high-performance, solid-carbide endmills. SOLUTION PROVIDERS: JJ Industries of Connecticut Inc., (800) 382-0012, www.jjind.com

Articles • February 1, 2010

Drag way cutting

END USER: Bill Miller Engineering Ltd., (775) 887-1299, www.bmeltd.com. CHALLENGE: Boost production with upgraded tooling. SOLUTION: A high-speed solid-carbide drill and a tool- holding system. SOLUTION PROVIDER: Sandvik Coromant Co., www.sandvik.coromant.com/us, (800) 726-3845

Articles • February 1, 2010

Bigger, faster, better

END USER: Daman Products Co., (800) 959-7841, www.damanifolds.com. CHALLENGE: Speed the design process and reduce setup time for machining large hydraulic manifolds. SOLUTION: Accurate and flexible workholding system, conceived, designed and built in-house. SOLUTION PROVIDER: Daman Products' staff