Software add-on gives shop fast results
Finishing module requires extra programming time, but reduction in cycle time make it a winner.
Magazine Column
Productive Times
Sports R&D company adds VMC
Looking to streamline its process and improve part quality, Automated Design Corp. moved into a facility that enabled it to set up a machine shop.
Stepping up to the challenge
END USER: Ansco Machine Co., (330) 929-8181, www.ansco-machine.com. SOLUTION PROVIDER: DP Technology Corp., (800) 627-8479, www.espritcam.com. CHALLENGE: More efficiently program large mill-turn vertical turret lathes. SOLUTION: CAM software that can program complex mill-turn parts using subprograms.
A ‘liquid’ tool change
END USER: Backerworks Manufacturing LLC, (505) 342-2943, www.backerworks.com. SOLUTION PROVIDERS: Axis Machine Services LLC, (505) 206-2726, www.axismachineservices.com; Houghton International Inc., (800) 666-4684, www.houghtonintl.com. CHALLENGE: Reduce the amount of coolant makeup and the sticky coolant film that forms on machine surfaces. SOLUTION: A soluble-oil metalworking fluid for multiple-metal machining and grinding.
Machining parts more efficiently, while increasing part size
END USER: Sonaca Montreal Inc., (450) 434-6114, www.sonacamontreal.com. SOLUTION PROVIDER: Fives Liné Machines Inc., (450) 372-6480, www.fivesgroup.com. CHALLENGE: Machine aerospace parts more efficiently and precisely while increasing part size. SOLUTION: A 5-axis, high-rail vertical gantry mill.
On-machine finishing saves valve maker time, money
Productive Times Article. END USER: Wolfram Manufacturing, (512) 600-3220, www.wolframmfg.com. SOLUTION PROVIDER: Brush Research Manufacturing Co. Inc., (323) 261-2193, www.brushresearch.com. CHALLENGE: Perform finishing operations during the machining process. SOLUTION: Tool with small, abrasive globules that are permanently mounted to flexible filaments.
Modular toolholder finds its groove
END USER: Premier Industries, (763) 786-4020, www.premierind.us. SOLUTION PROVIDER: Horn USA Inc., (888) 818-HORN, www.hornusa.com. CHALLENGE: Reduce cycle times, extend tool life and impart finer surface finishes when parting off parts for pressure regulators. SOLUTION: A modular toolholding system.
Productive Times: Slicing through the challenge
End User: DoubleStar Corp., (888) 736-7725, www.star15.com; Solution Provider: DP Technology Corp., (800) 627-8479, www.espritcam.com; Challenge: Write CNC programs to efficiently machine knives. Solution: 3D milling strategies in a CAM program.
Productive Times: Sold on a cell
END USER: Niagara Gear Division of Gear Motions Inc., (716) 874-3131, www.gearmotions.com/locations/niagara-gear-division. CHALLENGE: Reduce lead times and enhance flexibility and control to meet customer delivery requirements. SOLUTION: A work cell with a vertical machining center, two turning centers, a saw and a parts-marking machine that the company set up after initially purchasing the VMC and then acquiring the rest of the equipment from a machine shop that closed.
Productive Times: 5 days to ROI
END USER: Northeast Tool & Manufacturing, (704) 882-1187, www.northeasttool.us. SOLUTION PROVIDER: MachineMetrics, (413) 341-5747, www.machinemetrics.com. CHALLENGE: Reduce the time and manual inspection required to measure productivity. SOLUTION: A machine monitoring system.
Productive Times: Getting a grip on automation
END USER: Lowercase, (212) 510-7621, www.lowercasenyc.com. SOLUTION PROVIDERS: Axis Inc., (908) 429-0090, www.axisnewjersey.com; Robotiq, (888) 762-6847, www.robotiq.com; Universal Robots USA Inc., (844) 462-6268, www.universal-robots.com. CHALLENGE: Cost-effectively integrate automation into the production of eyewear frames. SOLUTION: A collaborative robot tooled with an easy-to-use, flexible gripper.
Productive Times: a high-torque conversion
END USER: Hansen Engineering Co., (310) 534-3870, www.hansenengineering.com. SOLUTION PROVIDER: JM Performance Products Inc., (800) 322-7750, www.jmperformanceproducts.com. CHALLENGE: Increase productivity and decrease machine downtime. SOLUTION: Install high-torque retention knobs in toolholders.