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Cutting Tool Engineering September 15, 2014

September 2014

September 2014 covers threading and tapping, coolant and heat control, and grinding practice. It also looks at milling strategy.

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Vol. 66 • Issue 9

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Cutting Tool Engineering

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departments ® 8 Lead Angle Cutting and grinding, cover to cover 10 Industry News Advertising Sales 18 Metalworking Product Review United States 88 Productive Times North/Southeast Scott Beller 99 Marketplace 88 W. Central Marc Condon Bill Klingler Smartphone benefits You can use your smartphone to scan the quick response (QR) matrix bar Worldwide.

contents departments ® 8 Lead Angle Cutting and grinding, cover to cover www.ctemag.com/www.cteguide.com 10 Industry News Advertising Sales 18 Metalworking Product Review United States 88 Productive Times North/Southeast Scott Beller (847) 714-0183

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Afcarbide

industry news

temperatures and high vibration. program, including a series of engine fired a SuperDraco engine at full thrust The MOV body was printed in less firings, component level qualification using a 3D-printed engine chamber de- than 2 days, compared with a typical testing and materials testing, has since veloped in-house. Printing the chamber.

industry news temperatures and high vibration. program, including a series of engine fired a SuperDraco engine at full thrust The MOV body was printed in less firings, component level qualification using a 3D-printed engine chamber de- than 2 days, compared with a typical testing and materials testing, has since veloped in-house. Printing the chamber castings cycle measured in months. In qualified the printed MOV body to fly took 3 months, from the initial concept addition, compared with a tradition- interchangeably with cast parts on all to the first hot-fire test. To date the ally cast part, a printed valve body has Falcon 9 flights going forward. chamber has been fired more than 80 superior strength, ductility and frac- SpaceX has been evaluating the ben- times, with more than 300 seconds of ture resistance, with a lower variabil- efits of 3D printing for nearly 3 years, hot fire. ity

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Greenleafcorporation

industry news

head of the institute’s nanomers pro- gram. “We have incorporated platelet- like solid lubricants and platelet-like particles in a binder. When this mixture is applied to a surface, it produces a well-ordered structure in which these various particles are arranged in a roof- tile pattern.” This forms a “transfer film” between.

industry news head of the institute’s nanomers pro- gram. “We have incorporated platelet- like solid lubricants and platelet-like particles in a binder. When this mixture is applied to a surface, it produces a well-ordered structure in which these various particles are arranged in a roof- tile pattern.” This forms a “transfer film” between

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Dormertools

For over 100 years Dormer Tools has

brought you the dependable cutting tools you need with the quality you have come to expect from Dormer. We are very excited about the new indexable tooling that was introduced at the International Manufacturing Technology Show (IMTS) in Chicago, IL this September. With this new line of tooling, Dormer Tools will become a.

For over 100 years Dormer Tools has brought you the dependable cutting tools you need with the quality you have come to expect from Dormer. We are very excited about the new indexable tooling that was introduced at the International Manufacturing Technology Show (IMTS) in Chicago, IL this September. With this new line of tooling, Dormer

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Rego FIX

LITTLE THINGS CAN MAKE LIFE

MORE SECURE SAFETY PIN ZIPPER VISIT US AT IMTS 2014 IN secuRgrip brings simple, effective tool locking to BOOTH W-2239. challenging metal removal applications. Featuring a small, profiled locking key insert that fits into a standard Weldon endmill flat, this anti-pull toolholding system eliminates cutter slippage so VELCRO®.

LITTLE THINGS CAN MAKE LIFE MORE SECURE SAFETY PIN ZIPPER VISIT US AT IMTS 2014 IN secuRgrip brings simple, effective tool locking to BOOTH W-2239. challenging metal removal applications. Featuring a small, profiled locking key insert that fits into

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Mitgi

Cutting edge innovation.

SPECIALS Combos THREAD MILL, SP OT DRILL, and COUNTERBOR E STANDARDS & SPECIALS r i l l s D DRILL MILLS, SPOT and STEP DRILL S DRILLS, Fo r m s x At MITGI, we believe that Comple CUSTOM COMPLEX GEOMETRIES finding the right tool at a reasonable price does not have to be complicated. Through our Standard and Custom Tool Standard and Custom Tools:.

Cutting edge innovation. SPECIALS Combos THREAD MILL, SP OT DRILL, and COUNTERBOR E STANDARDS & SPECIALS r i l l s D DRILL MILLS, SPOT

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Cgctool

SAVE THE DATE! GORILLA MILL® will be at IMTS 2014. The industry’s can’t-miss event that showcases all the

latest innovations from the leaders in manufacturing. And we get to make faces at our competition. I NTERNATIONAL M ANUFACTURING T ECHNOLOGY S HOW September 8 - 13, 2014 | McCormick Place | Chicago September 8th - 13th, 2014, BOOF# W1948 INSANELY VIBRATION TOUGH CANCELING COATING GEOMETRY GMP EDGE PREP PISS POOR ATTITUDE.

SAVE THE DATE! GORILLA MILL® will be at IMTS 2014. The industry’s can’t-miss event that showcases all the latest innovations from the leaders in manufacturing. And we get to make faces at our competition. I NTERNATIONAL M ANUFACTURING T ECHNOLOGY S HOW September 8 - 13, 2014 | McCormick Place | Chicago September 8th - 13th, 2014, BOOF# W1948 INSANELY VIBRATION TOUGH CANCELING COATING GEOMETRY GMP EDGE PREP PISS POOR

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RESERVE YOUR SEATS NOW at www.mastercam.com/rollout

THE WORLD’S MOST DYNAMIC

CAD/CAM SOFTWARE. Information-packed sessions New feature demonstrations Coming soon to a city near you.

THE WORLD’S MOST DYNAMIC CAD/CAM SOFTWARE. Information-packed sessions New feature demonstrations Coming soon to a city near you RESERVE YOUR SEATS NOW at www.mastercam.com/rollout CNC Software, Inc. | (800) 228-2877 | (860) 875-5006

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Niagracutter

At IMTS 2014, you saw how your

business is our focus. From high-speed milling in titanium to high-feed machining in hardened steels to finishing high-tolerance walls in deep pockets, Niagara Cutter is dedicated to helping you optimize your machining applications. Whether you specialize in aerospace, moldmaking or general machining, Niagara has developed new solutions.

At IMTS 2014, you saw how your business is our focus. From high-speed milling in titanium to high-feed machining in hardened steels to finishing high-tolerance walls in deep pockets, Niagara Cutter is dedicated to helping you optimize your machining applications.

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develop innovative PVD Technology for the cutting tool industry.

Who is KOBELCO??

In the 1990’ s , KOBELCO was the first company to develop ARC TiAlN and bring it to market. In the 21st Century, KOBELCO remains at the top of the industry, having manufactured over 500 systems Worldwide. KOBELCO continues to - Sales office and Job coating center - KOBELCO Advanced Coating (America), Inc. Address : 1007 Commerce Ct, Buffalo Grove, IL 60089.

Who is KOBELCO?? In the 1990’ s , KOBELCO was the first company to develop ARC TiAlN and bring it to market. In the 21st Century, KOBELCO remains at the top of the industry, having manufactured over 500 systems Worldwide. KOBELCO continues to develop innovative PVD Technology for the cutting tool industry. - Sales office and Job coating center - KOBELCO Advanced Coating (America), Inc. Address : 1007 Commerce Ct, Buffalo Grove, IL 60089 T E L : 847-520-6000 E - M a i l : [email protected]

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1.855.368.2498 • [email protected]

Technology too small to see.

Results too big to ignore. Leading the Nano-Revolution with inserts that last twice as long as nearest competitor*. Only our patented nano-composite and nano-structured solutions can achieve these results. Visit our booths at IMTS: 1092-W and the Emerging Technology Center Nano-manufactured cutting tool solutions A Creation of.

Technology too small to see. Results too big to ignore. Leading the Nano-Revolution with inserts that last twice as long as nearest competitor*. Only our patented nano-composite and nano-structured solutions can achieve these results. Visit our booths at IMTS: 1092-W and the Emerging Technology Center *Results may vary depending on testing conditions. Go to www.nanomech.com/legal for details Nano-manufactured cutting tool solutions A Creation of 1.855.368.2498 • [email protected]

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http://ow.ly/zbra2

learn more

- IRN • make setups fast & easy • machine 5 sides freely IMTS Booth • satisfaction guaranteed W-1075 All types of magnets for milling & turning Call our Indianapolis office for more information

- IRN http://ow.ly/zbra2 learn more • make setups fast & easy • machine 5 sides freely IMTS Booth • satisfaction guaranteed W-1075 All types of magnets for milling & turning Call our Indianapolis office for more information.

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Cutting Tool Engineering

COMMAND MORE

ATTENTION WITH COLOR. Call your CTE rep today to incorporate color into your ad program! North/Southeast W. Central E. Central/Far West Scott Beller Marc Condon Bill Klingler Scan to view the Readex Research report on the impact of color in ads

COMMAND MORE ATTENTION WITH COLOR. Call your CTE rep today to incorporate color into your ad program! North/Southeast W. Central E. Central/Far West Scott Beller Marc Condon Bill Klingler 847-714-0183 847-714-0185 847-714-0186 [email protected] [email protected] [email protected]

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Secotools

With tangentially mounted

inserts, the Square T4-08 offers smooth cutting action with high rigidity and excellent surface finish. Cutting forces are directed to the thickest part of the inserts, allowing you increase cutting data and obtain superior part quality. Incorporate Square T4-08 into your applications requiring a small-diameter milling cutter.

With tangentially mounted inserts, the Square T4-08 offers smooth cutting action with high rigidity and excellent surface finish. Cutting forces are directed to the thickest part of the inserts, allowing you increase cutting data and obtain superior part quality. Incorporate Square T4-08 into your applications requiring a

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