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Sensors have played a role in manufacturing for years, but until recently they have been largely constrained by issues such as system noise, signal attenuation, and response dynamics.Today, integration of local computing power and the internet of things has transformed ordinary sensors into smart sensors, enabling them to carry out complex calculations on measured data locally within a sensor module.

To move forward, it is important to see how American manufacturing compares with that of other nations. This report develops a global manufacturing scorecard that looks at five dimensions of the manufacturing environment: overall policies and regulations; tax policy; energy, transportation and health costs; workforce quality; and infrastructure and innovation.

3D Hubs releases its quarterly report that shows real world data on which CNC materials and surface finishes are requested the most by engineers globally.

CNC tool grinder manufacturers can offer application support to find the perfect mix for effective processes. Eric Schwarzenbach, president of Rollomatic Inc., discusses how the right partner can help.

Many materials appear almost impossible to machine. A component with a combination of materials represents a special challenge. High-positive indexable inserts from ARNO Werkzeuge achieve convincing process reliability and finish quality in turning operations. Siemens Healthcare GmbH is delighted with a tenfold increase in tool life.

It’s no longer just for gaming! Virtual Reality (VR), sometimes referred to as Augmented Reality (AR), is shaking things up across all industries, including manufacturing. While the technology is currently being employed mainly by large manufacturers, like additive manufacturing and the cobots before it, growing acceptance of the technology is likely to cause prices to drop, allowing small and medium-sized manufacturers to take advantage of its powers as well. So what do you need to know about VR before it comes your way?

To help strengthen the quality, value and effectiveness of manufacturing credentials in the U.S., Workcred, an American National Standards Institute (ANSI) affiliate, has released a report funded by the National Institute of Standards and Technology (NIST) Hollings Manufacturing Extension Partnership (MEP) examining how credentials are currently used in hiring and retention practices, and how credentialing can be improved to advance the manufacturing industry.

A game and hobby shop in Girard, Ohio, has taken 3D printing and laser cutting into an “infinite realm.” The business, Infinite Realms, started with three men making pieces like rock formations, oil pits and satellites, which were sold online. Sales were so good that the owners decided to open a physical location to sell more than 100 different items that they make.

For a business owner or manager it’s a frustrating and difficult task to track, manage and keep records on the hand-held tools, production tooling and fixtures, dies and castings that are the lifeblood of your operation. Each category of tool has specific tracking and accounting issues that when addressed have been proven to show a significant return on investment.

When I’m visiting CNC operations around the country, shop managers often start our conversations like this, “Labor is killing us. We can’t find enough good operators and we’re losing some of our experienced operators to competitors. What are my options?” The manager often goes on to describe operational issues related to labor that are typical in high-mix CNC manufacturing. This article describes automation options for CNC shops, specifically focusing on those processing parts in CNC milling machines with batch sizes between 10 and 1,000 pieces.

High quality and productivity are key success factors, not just in machining but also in the production of cutting tools. Accordingly, exacting demands on cleaning quality, capacity and process reliability had to be met when Sandvik Coromant invested in new equipment for its in-process and final cleaning of drill bits, milling cutters and indexable inserts. The company chose several solvent-based cleaning machines made by Ecoclean (formerly Dürr Ecoclean) plus one highly automated ultrafine cleaning system from UCM AG.

ATA Tools Inc. expects global growth from its new facility in Akron, Ohio. The specialty manufacturer makes high-quality tungsten-carbide burs and cutting tools used to finish metal and composite products. “This is the largest bur manufacturing facility in the world,” said President Hector Diaz-Stringel.

Jane Hardy, the chief executive of a company that makes lawn care equipment, says she had to lay off 75 employees this summer because of President Donald Trump's trade war. As she fights to keep her southern Indiana business going, Hardy is one of the manufacturers warning the White House that, unless they see relief from the tariffs soon, job losses will mount and factory closures are likely.

Researchers at the University of Waterloo have found a better way to identify atomic structures, an essential step in improving materials selection in the aviation, construction and automotive industries.

By its very nature, high-nickel, iron or cobalt alloy steels, including Monel, Inconel, Incoloy, Invar, Rene and Hasteloy, are some of the most difficult materials to machine. Because these superalloys are designed to deliver high strength at extremely high temperatures in components often found in “hot” sections of engines and turbines, the stresses and heat generated during machining are considerable.

Your everyday permanent markers, glue sticks and packing tape may offer a surprisingly low-tech solution to a long-standing nuisance in the manufacturing industry: Making soft and ductile, or so-called "gummy" metals, easier to cut.

Are you guilty of believing the aluminum extrusion myth? Many design engineers looking for cost savings often overlook extruded aluminum manufacturing for stamped or machined parts, believing it to be an expensive and/or challenging process. This can be a costly mistake. Extruded aluminum allows manufacturers to produce complex profiles with as few parts as one and can save companies real money on production and overall product life cycle costs.

Asheville, North Carolina, isn't just tourism and beer. Well, sometimes it's beer. But on the other side of the Great Recession, the city's economy has become increasingly tied to the manufacturing industry.

Camcraft Inc. in Hanover Park, Illinois, manufactures high-precision components and assemblies. Utilizing the latest machining technology and automation, the company makes complex hydraulic engine management and fuel system components for on- and off-highway applications. It specializes in producing difficult, precision-machined components—parts that require heat treatment, grinding, bore sizing, hard turning and superfinishing to achieve micron tolerances and provide superior performance for customers’ applications.

Blockchain could help manufacturers solve the problem of copycat parts, said Shane Wall, HP's chief technology officer. While the technology is in the nascent stages for industrial uses, HP is doing trials and prototyping to test it, he told Forbes during a conversation at the tech giant's Palo Alto, California, campus.