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As a job-shop owner, how would you describe an ideal, go-to tool? Certainly, it should be a high-performance tool that can cover multiple functions such as shoulder milling, slotting, pocket milling, ramping and helical interpolation. All inserts are available in the latest WIDIA Victory grades for a variety of workpiece materials. And naturally it should have the performance and working life that make it an economical win for present and future production tasks. This ideal product reportedly is the new VSM11 platform from WIDIA.
"VSM11's versatility and a wide breadth of offering is specifically engineered and optimized to provide higher productivity for job shops" says Adarsh Sowcar, global product manager, indexable milling.
Designed for low horsepower draw and free machining, the VSM11 delivers an effective one-two punch of reduced horsepower at the machine and higher speed and feed rates that get jobs done faster, according to the company.
VSM11 cutter bodies have an integral chip gash design for excellent chip evacuation along with hardened-steel construction and hardened pocket seats for improved resistance to deformation. They are available in shell, screw on, cylindrical shank and Weldon shank models with internal air and coolant capability.
VSM11 11mm insert has an optimized cutting edge and positive rake face that provides a true 90-degree wall while concurrently reducing cutting forces and providing excellent, stepless surface finishes. Six WIDIA Victory grades and five geometries make up a well-rounded portfolio of first-choice recommendations, covering multiple material types and machining tasks.
With the VSM11, one offering can accomplish 90-degree shoulder milling, full slotting, 3D pocket milling, circular contour milling ID and OD, helical interpolation and ramping into full material. Add to that reduced cutting forces and improved free-cutting action and the result is phenomenal hours of improved tool life. VSM11 are high-performance tools that do more of what job shops need done.
A VSM11 Starter Kit of four cutter bodies and WIDIA Victory grade WP40PM covering roughing to finishing, is available.
Related Glossary Terms
- coolant
coolant
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
- feed
feed
Rate of change of position of the tool as a whole, relative to the workpiece while cutting.
- gang cutting ( milling)
gang cutting ( milling)
Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.
- inner diameter ( ID)
inner diameter ( ID)
Dimension that defines the inside diameter of a cavity or hole. See OD, outer diameter.
- interpolation
interpolation
Process of generating a sufficient number of positioning commands for the servomotors driving the machine tool so the path of the tool closely approximates the ideal path. See CNC, computer numerical control; NC, numerical control.
- milling
milling
Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.
- outer diameter ( OD)
outer diameter ( OD)
Dimension that defines the exterior diameter of a cylindrical or round part. See ID, inner diameter.
- rake
rake
Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.
- shank
shank
Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.
- slotting
slotting
Machining, normally milling, that creates slots, grooves and similar recesses in workpieces, including T-slots and dovetails.
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