A60 and AG60 Inserts

August 17, 2018
A60 and AG60 Inserts

Walter has introduced the new A60 and AG60 inserts for small to medium pitch threads. Just like the existing MX geometries (CF5 and GD8 for grooving and parting, RF5 for grooving and copy turning), the new MX geometries A60/AG60 provide long tool life, fine surface quality and process reliability. The inserts have four cutting edges.

The geometries are made for creating 60° partial-profile external threads in a wide range of pitches 6-48 TPI—threads per inch (0.5–3.0 mm) and are particularly suited to thread-turning in tight spaces, like near a shoulder or counter spindle. Because of the unique insert seat pockets, inserts with different thicknesses (size 2 or size 4), as well as different function (grooving or threading) can be used in the same holder. This enhances cost effectiveness and universality.

The Walter MX system is suitable for all materials and enables insert widths between 0.03-0.13 in. (0.8 and 3.25 mm) and cutting depths of up to 0.24 in. (6 mm). One special feature is the design of the insert seat. Due to its self-aligning tangential clamping, the insert is pressed against the contact points when the screw is tightened. A special dowel pin helps with accuracy of fit and simultaneously makes it impossible to mount the insert incorrectly. This results in a high degree of dimensional stability and repeat accuracy.

Related Glossary Terms

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • pitch

    pitch

    1. On a saw blade, the number of teeth per inch. 2. In threading, the number of threads per inch.

Additional Products from Walter USA LLC

Walter has developed the Insert Converter app, which quickly shows the insert selection with the latest Walter grades and chipbreaker geometries for an application. It is aimed at anyone who wants to enhance their machining process, increase tool life and process reliability, or improve their…

The DA110 Perform drill from Walter can be used universally and cost-effectively for a wide range of materials. It delivers maximum accuracy thanks to its precision-ground surfaces and a tip geometry that has been engineered for optimum centering accuracy, while keeping production costs as a…

The M4258 modular helical milling cutter from Walter, the most recent addition to its M4000 family of high-performance helical milling cutters, brings cost efficiency and excellent process reliability to slot milling, and can be used for ramping, pocket milling, shoulder milling and circular…

The new versatile high-performance TC420 Supreme thread former from Walter features a new substrate and a new polygon geometry that provides better forming behavior, less friction and longer tool life. In addition, its polished surface yields a better surface finish than is achieved with thread…

The new Cermet WEP10 indexable turning inserts from Walter deliver long tool life and high productivity. Their fine-grain titanium carbide substrate with Ni/Co binder produces a stable cutting edge. Combined with an extremely hard TiCN outer layer, this grade provides multiple advantages during…

Walter has introduced WSM01, a premier grade for demanding machining applications. Coupled with Walter’s new MS3 negative geometry, it produces burr-free results with high surface finish quality in the hardest materials.

The versatile new DC160 Advance solid-carbide drill from Walter delivers high productivity in a wide variety of materials and can be used universally in an extremely broad range of applications. The newly designed drill offers many advantages. The margins are located in an advanced forward position…

Walter has introduced the D4140 indexable insert drill, a tough and versatile new drill that delivers enhanced process reliability and extended tool life. The D4140 advantage stems from its design and construction, featuring a hardened and polished surface that offers exceptional resistance to…

Walter has introduced the Walter Prototyp ceramic milling cutters MC275/MC075. These two new tools deliver significantly increased productivity, cutting speeds and high metal-removal rates in the machining of nickel-based alloys.

Walter has introduced the DB130 Advance, its smallest solid-carbide microdrill with diameters from 0.004 to 0.06 in. (0.1 mm to 1.45 mm). With a point angle of 118° and cylindrical shank, the drill meets DIN 1899 standards.

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…