AH6235 and AH8005 TungCut Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
December 29, 2022
TungCut PVD Grades Gain 87 Inserts

Tungaloy has announced a significant expansion of TungCut inserts with 87 total additional inserts in the latest PVD grades AH6235 and AH8005.

TungCut is an extremely flexible grooving tool system offering a large variety of chipbreakers and toolholders that range from standard mono blocks to modular blades with through coolant capabilities. Unique and strong insert clamping system provides the tool with process security and long tool life.

AH6235 is the latest titanium-enriched nano-multilayered PVD coating with extremely hard microstructure. Combined with a dedicated tough carbide substrate, the grade provides the insert with exceptional reliability during parting and grooving operations with interruptions. AH8005 is another PVD grade incorporating high aluminum-content multilayered coating with high hardness. The grade integrates a dedicated carbide substrate with well balanced hardness and fracture toughness, demonstrating superior wear resistance during high speed machining.

Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • fracture toughness

    fracture toughness

    Critical value (KIC) of stress intensity. A material property.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • hardness

    hardness

    Hardness is a measure of the resistance of a material to surface indentation or abrasion. There is no absolute scale for hardness. In order to express hardness quantitatively, each type of test has its own scale, which defines hardness. Indentation hardness obtained through static methods is measured by Brinell, Rockwell, Vickers and Knoop tests. Hardness without indentation is measured by a dynamic method, known as the Scleroscope test.

  • microstructure

    microstructure

    Structure of a metal as revealed by microscopic examination of the etched surface of a polished specimen.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy Corp. offers TungForce-Rec, the indexable miniature shoulder milling cutter. The TungForce-Rec insert has a unique V-shaped bottom to enhance the insert’s resistance to centrifugal force, assuring reliability and high productivity during high-speed machining, according to the company.

DoForce-Tri from Tungaloy America accepts a double-sided insert with six cutting edges. Three types of inserts are available to meet the needs of many different jobs: a standard wiper insert with an MJ chipbreaker on true 90-degree cutting edges or with an NMJ chipbreaker on serrated cutting edges…

Tungaloy Corp. announces the expansion of DrillMeister, a head-changeable drill series. The drill body line is now expanded to L/D=12 in addition to the existing L/D=8 range.

Tungaloy Corp. announces the expansion of TetraForceCut, the grooving tool series with four-cornered inserts: the STCR/L-CHP toolholder with a coolant hole for high-pressure internal coolant supply. (Max. 2,000 psi.) The new STCR/L-CHP toolholder delivers ample coolant to the optimal position of…

Tungaloy Corp. announces the expansion for EasyMultiCut: the EGP-CHP blade and the CTBU-CHP block, both of which respectively have a coolant hole for high-pressure internal coolant supply. EasyMultiCut is the multi-functional tool series for grooving, featuring a unique self-clamping insert that…

Tungaloy Corp. announces the expansion for EasyMultiCut, the multi-functional tool series for grooving: the ETFR-CHP toolholder for face grooving with a coolant hole for high-pressure internal coolant supply. EasyMultiCut features a unique self-clamping insert that provides high tool rigidity.

Tungaloy Corp. is launching the BXA20 series, a new coated PCBN grade for machining hardened steel. BXA20 delivers predictable and long tool life in a range of applications from roughing to finishing, including descaling of case hardened steel, which usually requires a large stock to be removed.

Tungaloy Corp. announces the expansion of DrillForce-Meister, the series of interchangeable-tip drills. DrillForce-Meister is a tool series for large-diameter holemaking (drill diameters from 26.0 to 41.0 mm) that features two effective cutting edges for high speed and high productivity.

NTK Cutting Tools offers a line of high-feed cutters (HFC) for milling aluminum. This series maximizes teeth/cutter, from seven teeth on the 50mm-dia. cutter to 22 teeth on a 125mm-dia. cutter, to reduce production time.

NTK’s new 3D molded chipbreakers are enhanced to achieve optimal chip control on the company’s Swiss tooling. They include: CTP–CX for cutoff operations, GTMH-GX for grooving or side turning, and TBP/TBPA-BM for “single-pass, back-turning” operations.

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