AH6235 and AH8005 TungCut Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
December 29, 2022
TungCut PVD Grades Gain 87 Inserts

Tungaloy has announced a significant expansion of TungCut inserts with 87 total additional inserts in the latest PVD grades AH6235 and AH8005.

TungCut is an extremely flexible grooving tool system offering a large variety of chipbreakers and toolholders that range from standard mono blocks to modular blades with through coolant capabilities. Unique and strong insert clamping system provides the tool with process security and long tool life.

AH6235 is the latest titanium-enriched nano-multilayered PVD coating with extremely hard microstructure. Combined with a dedicated tough carbide substrate, the grade provides the insert with exceptional reliability during parting and grooving operations with interruptions. AH8005 is another PVD grade incorporating high aluminum-content multilayered coating with high hardness. The grade integrates a dedicated carbide substrate with well balanced hardness and fracture toughness, demonstrating superior wear resistance during high speed machining.

Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • fracture toughness

    fracture toughness

    Critical value (KIC) of stress intensity. A material property.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • hardness

    hardness

    Hardness is a measure of the resistance of a material to surface indentation or abrasion. There is no absolute scale for hardness. In order to express hardness quantitatively, each type of test has its own scale, which defines hardness. Indentation hardness obtained through static methods is measured by Brinell, Rockwell, Vickers and Knoop tests. Hardness without indentation is measured by a dynamic method, known as the Scleroscope test.

  • microstructure

    microstructure

    Structure of a metal as revealed by microscopic examination of the etched surface of a polished specimen.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy’s DeepTri-Drill line of indexable deep-hole drills now includes FH3135-grade guide pads.

Tungaloy is expanding its TungCut series of grooving tools to include new insert and holder options. TungCut’s DTE grooving insert offers a versatile design that allows the insert to be used for grooving and turning in both axial and radial directions.

Tungaloy expands its TungThinSlit line of indexable slot milling cutters to include inserts that feature F (sharp) cutting edge preparation. The TungThinSlit slot milling cutter consists of indexable inserts with a unique structure.

Tungaloy expands its TungThread line of indexable threading tools to include 11ER external threading inserts, as well as 8x8 mm and 10x10 mm square shank holders to accommodate the new inserts.

Tungaloy unveils TungBoreMini, a multifunctional drilling and turning tool line. TungBoreMini unifies the capabilities of drilling, OD and ID turning tools, allowing significant time saving when changing tools and better utilization of the machine.

Tungaloy is expanding its SNG line of internal grooving tools to include GMR, a new insert geometry that enables effective chip control and evacuation in internal grooving applications.

Tungaloy expands its -HP geometry line of T-CBN inserts that ensures effective chip control in finish turning of hardened steel parts.

Tungaloy is expanding TurnTen-Feed to include a new insert grade, AH8015, for efficient medium-to-heavy turning of heat-resistant alloys and stainless steel.

Tungaloy is introducing ReamMeister, an interchangeable head reamer system. ReamMeister is a high precision, interchangeable head reaming system capable of reaming holes in an H7 diameter tolerance range. The ReamMeister tools meet the requirements of high accuracy reaming because the head geometry…

Tungaloy further expands its ISO-EcoTurn line of economical turning inserts, to include new geometries and nose radius size for precision finishing of steel.

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