Ensure long machine tool, cutting tool and tool holder life while reducing stress on your spindle with the ATC Alignment Tool from BIG Kaiser.
When automatically loading a tool holder, any misalignment of the ATC gripper to the spindle may cause damage to the spindle taper. A misaligned, clamped tool holder leads to increased runout, thereby shortening the life of the machine tool, cutting tool and tool holder. The ATC Alignment Tool allows operators to easily avoid such problems by making sure the ATC gripper aligns the tool with extreme precision, which prevents any collision and potential damage. The tool may also be used to align the ATC gripper to the magazine tool pockets.
"The ATC Alignment Tool functions as a preventative maintenance tool for operators, but also is useful during repairs, and even during the original machine and tool magazine setup," says Jack Burley, BIG Kaiser vice president of sales and engineering. "It's an indispensable accessory for machine tool repair and installation operators."
The tool features a built-in stylus that determines the high/low values when the plug is slowly rotated. The values are displayed on a 10µm/div. dial indicator and reveal the eccentric direction, half of the gap between the high and low is the eccentric amount. Such eccentricities would be otherwise imperceptible.
As opposed to measuring, printing a label and punching the data into the control, SPI prints a tool label with a QR code at the presetter that’s then read by the SPI module at the machine control. The system can also be configured to send measurements directly into the tool NC’s offset table.
The Nirox geometry has a degressive helix angle equal to 30 degrees at the point and is designed for accurate and precise hole location up to 9xD. A modern, TiAlSiN based coating allows for enhanced chip and coolant evacuation in difficult to machine and adhesive materials, such as titanium,…
Due to the small sizes of these boring heads, the digital display will no longer be present on the head itself, rather the adjustment value will be shown on a separate mobile device or tablet that has the BIG KAISER App installed. Once connected to the head, the App also can be used to set the…
The EWA68 boring head has a travel range of .866” on diameter, and with the smallest insert holder, it covers the range of Ø2.677-3.543”. This means that similar-sized bores on the same part could be produced with a single boring head. With the addition of two larger insert holders, the range can…
Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from Sphinx can transform this process using an innovative geometry that improves cycle time, tool life and surface quality.
The HDC jet-through type holders are ideal for high-precision 5-axis machining with maximum RPM of 35,000 and clamping range of ¼” to ½” and fit nearly any application in the automotive, aerospace, medical, and die and mold industries.
The exclusive FLM 3D chip-breaker design is used on PCD-tipped inserts ideal for finishing of aluminum components, where traditional flat-top inserts may produce a large continuous nest of chips that is difficult to remove from the bore and/or tool, even with high-pressure coolant. Three different…
BIG KAISER Precision Tooling is adding more than 30 pressed-geometry carbide inserts for its tools. The new insert design is the result of extensive research and testing.
In order to offer more flexibility to customers, BIG KAISER has moved production of its CAT50 milling adapters to the U.S. The product performance and design will not change, but the move allows for more variation and faster delivery of special lengths for specific applications.
BIG KAISER has two powerful accessories crafted to improve in-process efficiency: ChipFans and T-slot covers. When used together with a machine that delivers on speed and accuracy, these accessories help machines reach maximum levels of productivity—even during downtime.
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