Walter has added Walter Capto toolholders and insert widths to its Walter Cut MX grooving system. Capto toolholders feature enhanced rigidity and modularity, while the tapered polygonal shape handles both torsional and bending forces with ease. This interface can be used for lathes and turn/mill centers.
With the new Walter Capto monoblock tools (C3–C6), the MX system can now also be used on machines with Capto interfaces. In addition, new parting blades are introduced to work with automatic lathes and multiple-spindle machines. Walter has completed the range with new grooving inserts and toolholders for larger insert widths. Where previously only 0.031 in. (0.80 mm) to a maximum of 0.128 in. (3.25 mm) were possible, the insert width now ranges up to 0.222 in. (5.65 mm)—including the very common dimensions of 0.125 in. (3.18. 0.157 in (4 mm) and 0.196 (5 mm). Maximum cutting depth is 0.24 in. (6 mm).
These extensions are intended to make new applications possible for users of the MX grooving system, from small-parts production where a high degree of precision is needed; to job shops, where the focus is on fast, precise tool changes and cost efficiency.
The Walter Cut MX grooving system uses dowel pin location to prevent improper assembly of inserts into the holders. The dowel pin location along with the horizontal seating surface also provides high positioning accuracy and diameter repeatability for the inserts; thus, eliminating the need for “test cuts” after every cutting edge of insert change. With a unique design, the four-edge indexable inserts can be used even after one or more cutting edge breaks for maximum cost efficiency. The inserts also have a very long tool life thanks to the Walter-specific precision cooling and the Tiger·tec Silver grades.
Cone-shaped pins that support a workpiece by one or two ends during machining. The centers fit into holes drilled in the workpiece ends. Centers that turn with the workpiece are called “live” centers; those that do not are called “dead” centers.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
Available in diameters from 1/8" to 1", the MA267/MA263 Advance tools are excellent for machining all other ISO N materials, such as copper, brass, bronze and magnesium-based alloys, in addition to aluminum. With a cylindrical shank, these tools are available with or without chip-…
When compared to competing drills, the DC180 Supreme has a tool life that is about 50% longer. An additional benefit for the DC180 drill is universal application at the highest cutting speeds. The drill is suitable for high production volume applications with a large number of holes, such as in the…
The lineup of products consists of three categories of tools. Supreme tools indicate the highest level of technology and performance available. Advance tools indicate products efficiently balanced between price and performance and Perform tools are products that provide an economical solution with…
The inserts feature three cutting edges at a 50° copying angle. Compared to the WL25 indexable inserts, which measure 25 mm per side, the WL17 inserts measure 17 mm per side. The WL25 inserts are now additionally offered in W0110-C Walter Capto tools and the W1211 QuadFit exchangeable head for…
The MA230 Advance solid carbide milling cutting is for universal machining of steel, stainless steel, cast iron and high-temperature superalloys (ISO P, M, K and S workpiece groups) at the highest level. The MA230 Advance cutter is for high-performance roughing and finishing and enables reliable…
The primary applications for the DC183 Supreme solid carbide drill are machining steel, cast iron and non-ferrous materials (ISO P, K and N). The secondary applications are super alloys and stainless-steel materials (ISO S and M). The main targeted areas of use are automotive, aviation and energy…
The WKK25G grade is a true specialist when milling today’s cast irons (ISO K material group), such as ductile cast iron. Specifically, the grade is ideal for unfavorable milling conditions, such as interrupted cuts, and for wet machining applications. The grade meets the most stringent requirements…
Ideal for holemaking without a pilot drill up to 10×Dc, the inserts provide time savings that boost productivity. The inserts were designed to achieve maximum tool life in stable machining conditions thanks to the wear resistant WPP25 grade with HIPIMS technology. The grade has a particularly hard…
The new grade is Walter’s response to the upwards trend towards milling steel with difficult machining properties and wear-resistant stainless steel, such as found in applications in the energy and aviation industries. WSM35G meets the most stringent requirement for process reliability, which is…
The curved wiper cutting edge is a unique feature that makes the wiper action universal across various material groups such as steels, stainless steels, cast irons or even super alloys. The wiper action can be used to reduce machining time by using double the feed rate, while imparting the same…
PRODUCTS
