CeramiX HX5 Grade

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
November 24, 2020
CeramiX HX5 Grade Matches CBN Performance

CeramiX HX5 Grade is a game changing material that has been developed for the continuous machining of parts with a hardness of 55 to 65HRC. It succeeds in matching the performance characteristics of CBN with the added benefit of being a less expensive product compared to CBN. A special TiAlN coating offers excellent wear resistance for hard turning applications. HX5 will run at speeds from 330 to 660 SFM and .003 to .006 IPR in finishing operations on hardened materials.

Related Glossary Terms

  • cubic boron nitride ( CBN)

    cubic boron nitride ( CBN)

    Crystal manufactured from boron nitride under high pressure and temperature. Used to cut hard-to-machine ferrous and nickel-base materials up to 70 HRC. Second hardest material after diamond. See superabrasive tools.

  • hard turning

    hard turning

    Single-point cutting of a workpiece that has a hardness value higher than 45 HRC.

  • hardness

    hardness

    Hardness is a measure of the resistance of a material to surface indentation or abrasion. There is no absolute scale for hardness. In order to express hardness quantitatively, each type of test has its own scale, which defines hardness. Indentation hardness obtained through static methods is measured by Brinell, Rockwell, Vickers and Knoop tests. Hardness without indentation is measured by a dynamic method, known as the Scleroscope test.

  • titanium aluminum nitride ( TiAlN)

    titanium aluminum nitride ( TiAlN)

    Often used as a tool coating. AlTiN indicates the aluminum content is greater than the titanium. See coated tools.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy continuously expands the advantages of its AddMeisterDrill exchangeable-head drill solution into a smaller diameter range. Ten new DMC precision drill heads have been added to the line for diameters ranging from 4.0 mm (.157″) to 4.9 mm (.192″), expanding the entire range from 4.0 mm (.157…

Tungaloy has expanded its AddInternalCut groove turning tool series to include new TCIG12 inserts as well as additional TCIG10 inserts that allow a maximum groove width of 3.0 millimeters (.118 inches) in bores as small as 10.5 millimeter (.413 inch) diameter.

DoTriple-Mill and DoQuad-Mill face milling cutters now offer AH3225 grade inserts with Tungaloy’s latest coating technology. The nano-multilayer structure, strong coating-substrate adherence, and super-hard coating surface, engineered, the coating provide the grade with superior wear and fracture…

Turning threads on hardened parts can be a challenge when using coated cemented carbide inserts: the cutting edge rapidly wears out before finishing the entire thread profiles, inhibiting greater feed rates and D.O.Cs. to be applied for increased productivity. Of all Tungaloy CBN grades, BX330…

AddForceBarrel uses inserts whose cutting edges have a large-radius arc of either 20 mm (.787″) or 30 mm (1.181″), designed for semi-finish profiling of 3D surfaces. Just like the TungMeister’s barrel milling heads, AddForceBarrel provides much greater engagement area between the cutting edge and…

The coarse pitch cutters retain a prominent feature of TungForce-Rec that provides maximum tool rigidity during demanding operations. In addition, flutes on the cutter body are designed with large chip space to promote smooth evacuation, preventing chips from clogging during operations.

348 inserts added to stainless steel turning grade series of AH6225, AH6235, and T6215. AH6225 is a first-choice grade designed to provide excellent machining performance in general stainless steel turning operations, extending from continuous to light interrupted cuts. AH6235 is another PVD-coated…

The DMH drill head geometry is designed to protect drill corners and provide effective chip evacuation, making the drill head suited for applications that involve drilling holes through thin plates. The increased cutting edge strength resists thin-plate snapback and wear from exit burrs, preventing…

NS chipbreaker features a three-dimensional chipbreaker that is directly engraved on the PCD tip using the latest technology. This allows the generation of short chips during the machining of gummy metals such as aluminum and copper alloys, significantly reducing machine downtime due to chip…

TungCut CBN-tipped STH inserts provide the solution to these challenges with a completely new turning concept. In the shape of TungCut grooving insert, the new STH inserts perform finish-turning by feeding the insert sideways on the worked surface. Its CBN cutting edge features a unique wiper…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…