CoroDrill 854 and CoroDrill 856

April 01, 2010

To meet growing demand from the aerospace sector for reliable and efficient holemaking technology in composite materials, cutting tool and tooling systems specialist, Sandvik Coromant is launching its specially designed CoroDrill 854 and CoroDrill 856. Released as part of the company's CoroPak 10.1 new product introductions, CoroDrill 854 and CoroDrill 856 were developed to withstand the harsh demands of the latest CFRP materials and aluminum stacks, offering long and consistent tool life to meet tight tolerances, according to the company. Producing holes in various carbon fiber reinforced plastics (CFRP) demands unique geometries to achieve hole tolerance and quality, as delamination and splintering are common problems. Combining CFRP with a stacked material such as aluminum adds another dimension as the two materials vary in machining techniques. The geometrical shape of CoroDrill 854 is designed to improve hole entrance and hole exit quality on high fiber content materials. Correct selection is critical to successful composite hole making: CoroDrill 854 is preferred where splintering or fraying is the problem, while customers will find more benefit with CoroDrill 856 if delamination is proving to be the difficulty in resin-rich materials. Producing holes in high-resin materials is optimized by the geometry design of CoroDrill 856. Small point angles and high rake angles help to improve hole quality as well as reduce axial forces, which is particularly critical on thin-walled surfaces. Both CoroDrill products help with the elimination of burrs and the enhancement of surface finish. Offering customers a choice of diameters from 0.157" (4mm) to 0.500" (12.7mm), the standard N20C solid-carbide versions with diamond coating are available as stocked items.

Related Glossary Terms

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

  • tolerance

    tolerance

    Minimum and maximum amount a workpiece dimension is allowed to vary from a set standard and still be acceptable.

Additional Products from Sandvik Coromant Co.

Typical aero-engine components that the grades can machine are gas turbine discs, casings, blisks, spools, shafts and blades. But these grades also prove to be a great choice in demanding applications such as power generation turbines and medical implants made of cobalt-chrome

SigmaNEST 24 has expanded the Task Dialog to provide greater situational awareness to the NC programmer for handling multiple projects at one time. Within the Task Window, users can create and load jobs, access workspace task reports and apply new commands to multiple tasks. Users can also monitor…

The CoroMill MR80 assortment offers cylindrical and arbor cutter bodies, with diameters from 32 to 100 mm, 3 to 12 cutting teeth and even pitch and shim protection. All cutter bodies feature internal coolant supply. The double-sided E-L50 inserts offer true and easy indexing (6 + 6), with a 3 mm…

The next-generation CoroTap 100 and CoroTap 400, with optimized performance in aluminum, can meet very strict process security demands and offer a high level of reliability and consistent tool life. The CoroTap 100 straight flute tap features refined edge rounding that helps to remove burrs and…

The Zertivo 2.0 grades enable a 30 percent increase in cutting speed recommendations for the primary ISO P and ISO M application areas, as well as secondary ISO K and ISO S materials, thanks to their optimized flute shape, which offers effective chip evacuation. The grades designed for stainless…

One of the main advantages of the new CoroMill Dura aluminum-specific end mills is their versatile performance in all different types of roughing applications, while also offering finishing capabilities,” Wikström continues. “Up to 2×D full slot, pocketing, 5–20° ramping, shoulder milling and more…

So how does Y-axis turning work? As the name implies, the new method makes use of the Y-axis, and all three axes are used simultaneously when machining. The tool rotates around its own center, the insert is placed for machining in the Y-Z plane and the milling spindle axis interpolates during…

Beyond shoulder and face milling, the end mills can also be used for pocket milling, helical interpolation, ramping and slot milling. The CoroMill 316 is part of the Sandvik Coromant Optimized Solutions offering in the company’s solid round tools range.

CoroTurn Prime B-type inserts are available for external and internal turning in a range of high-performing grades, including the new steel turning grades GC4415 and GC4425. Programming support is available in the most common CAM platforms and with CoroPlus Tool Path for PrimeTurning.

Based on a technology platform similar to the existing CoroMill® 345, this new milling concept offers a 40 percent lighter cutter body with shim protection and a high number of inserts for secure and stable machining, even in vibration-prone overhang applications. The 89.5-degree approach angle…

PRODUCTS

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

09/30/2024
SwiftCARB's new SUPERBEE 180° Corner Rounding Series features precision-ground surfaces that…