ETTL Model for ThreadMilling

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
August 31, 2019
ETTL Model for ThreadMilling

Tungaloy is introducing the ETTL model for ThreadMilling, an indexable thread milling tool series for efficient thread milling operations.

ThreadMilling incorporates cost-effective, double-sided inserts with two cutting edges. The tool allows efficient and precision production of various standard threads, such as ISO metric threads, Unified threads, and Whitworth parallel pipe threads, on modern CNC milling machines and machining centers, using helical interpolation programs. ThreadMilling provides a high level of security thanks to the light cutting load generated when the tool breaks the chip in smaller pieces, preventing chip from being jammed, which typically occurs during tapping.

New ETTL are available in tool diameters, ranging from 17 mm to 30 mm with flute counts of 2, 3 and 5. The insert clamping screws are embedded in the tool body so that the screws will not come loose when exchanging the inserts, eliminating the concerns of dismantling or losing the screws. In addition, the clamping force of the insert screws are enhanced over that of the existing ETLN style, allowing higher feed rates to be applied with improved cutting performance. Customers can continue to use the same CNC programs that are being used for the existing ETLN style.

At a Glance:

Able to thread mill ISO metric threads, Unified threads, and Whitworth parallel pipe threads

Double-sided insert with two cutting edges

Embedded insert clamping screws to facilitate insert exchanges, which prevents from losing the screws

Higher insert clamping design allows applications of high feed rates for improved cutting performance

Same CNC programs can be used as with ETLN-style ThreadMilling

Nine cutter bodies and nine inserts to be introduced

Related Glossary Terms

  • centers

    centers

    Cone-shaped pins that support a workpiece by one or two ends during machining. The centers fit into holes drilled in the workpiece ends. Centers that turn with the workpiece are called “live” centers; those that do not are called “dead” centers.

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • interpolation

    interpolation

    Process of generating a sufficient number of positioning commands for the servomotors driving the machine tool so the path of the tool closely approximates the ideal path. See CNC, computer numerical control; NC, numerical control.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling machine ( mill)

    milling machine ( mill)

    Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.

  • parallel

    parallel

    Strip or block of precision-ground stock used to elevate a workpiece, while keeping it parallel to the worktable, to prevent cutter/table contact.

  • tapping

    tapping

    Machining operation in which a tap, with teeth on its periphery, cuts internal threads in a predrilled hole having a smaller diameter than the tap diameter. Threads are formed by a combined rotary and axial-relative motion between tap and workpiece. See tap.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy continuously expands the advantages of its AddMeisterDrill exchangeable-head drill solution into a smaller diameter range. Ten new DMC precision drill heads have been added to the line for diameters ranging from 4.0 mm (.157″) to 4.9 mm (.192″), expanding the entire range from 4.0 mm (.157…

Tungaloy has expanded its AddInternalCut groove turning tool series to include new TCIG12 inserts as well as additional TCIG10 inserts that allow a maximum groove width of 3.0 millimeters (.118 inches) in bores as small as 10.5 millimeter (.413 inch) diameter.

DoTriple-Mill and DoQuad-Mill face milling cutters now offer AH3225 grade inserts with Tungaloy’s latest coating technology. The nano-multilayer structure, strong coating-substrate adherence, and super-hard coating surface, engineered, the coating provide the grade with superior wear and fracture…

Turning threads on hardened parts can be a challenge when using coated cemented carbide inserts: the cutting edge rapidly wears out before finishing the entire thread profiles, inhibiting greater feed rates and D.O.Cs. to be applied for increased productivity. Of all Tungaloy CBN grades, BX330…

AddForceBarrel uses inserts whose cutting edges have a large-radius arc of either 20 mm (.787″) or 30 mm (1.181″), designed for semi-finish profiling of 3D surfaces. Just like the TungMeister’s barrel milling heads, AddForceBarrel provides much greater engagement area between the cutting edge and…

The coarse pitch cutters retain a prominent feature of TungForce-Rec that provides maximum tool rigidity during demanding operations. In addition, flutes on the cutter body are designed with large chip space to promote smooth evacuation, preventing chips from clogging during operations.

348 inserts added to stainless steel turning grade series of AH6225, AH6235, and T6215. AH6225 is a first-choice grade designed to provide excellent machining performance in general stainless steel turning operations, extending from continuous to light interrupted cuts. AH6235 is another PVD-coated…

The DMH drill head geometry is designed to protect drill corners and provide effective chip evacuation, making the drill head suited for applications that involve drilling holes through thin plates. The increased cutting edge strength resists thin-plate snapback and wear from exit burrs, preventing…

NS chipbreaker features a three-dimensional chipbreaker that is directly engraved on the PCD tip using the latest technology. This allows the generation of short chips during the machining of gummy metals such as aluminum and copper alloys, significantly reducing machine downtime due to chip…

TungCut CBN-tipped STH inserts provide the solution to these challenges with a completely new turning concept. In the shape of TungCut grooving insert, the new STH inserts perform finish-turning by feeding the insert sideways on the worked surface. Its CBN cutting edge features a unique wiper…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…