Integrated Solutions with AIMS

November 13, 2020
intelligent Solutions for Maximizing Productivity 24/7

ANCA’s launch of integrated solutions with AIMS, connects sequential processes in tool manufacturing, to bank the benefits of automation and integration. AIMS facilitates streamlined tool production, linking separate processes to each other and factory IT systems. The future of toolmaking is here, with AIMS providing versatile, modular options for common manufacturing challenges to optimize cutting tool production. 

AIMS offers functionality that is adaptable to each factory’s needs; from smaller scale, data-based options to the full AIMS setup across a series of machines with endless possibilities. Central to any AIMS system is the AIMS Server that manages data flows between the elements of the AIMS system and established IT platforms, such as your ERP system. Building on this, customers can choose from a suite of “auto” solutions for reducing production costs, resolving labor challenges and integrating systems to improve product and process quality. From transferring tools between operations with AutoFetch robot options; fully automated tool measurement and process compensation using AutoComp; and managing data via the AutoSet hub - AIMS delivers streamlined manufacturing, with connected tool production processes integrated to IT systems that takes tool production to the next level.

 “ANCA is here to provide tool manufacturers with solutions to support production that work across all industries and applications and expand to complete tool production needs. This is a new landscape for interconnected technology, working end to end,” said Chris Hegarty, ANCA Group CEO. 

“Integration and automation solutions provide infrastructure to manufacture tools with increased productivity and higher quality. ANCA has the industry-leading software and control capabilities to deliver a system for production management that tackles time, cost and labor inefficiencies where it counts.”

“We are delighted to be accelerating into the fourth industrial revolution with advanced, smart factory solutions for cutting tool makers – intelligent automation for connecting processes and data management.”

Connect, automate and create with AIMS

AIMS Project Lead, Duncan Thompson said: “Automated options that can be applied in the real world and tailored to a machine shop’s challenges, mean that tool manufacturers can reap the advantages of integrated processes and systems in a practical way.” 

Over 70% of ANCA customers seek machines with robotic functionality. ANCA’s world-first technology developments utilize automation to gain efficiencies and have helped reduce production costs by 50%.

Duncan Thompson explains: “Our customers continue to look for custom solutions for increased automation in their operations and AIMS is ANCA’s holistic response; a tangible option for a smarter factory. Automation that works best is targeted to repetitive processes that can occur alongside value-adding individual skills. AIMS slots in to seamlessly automate routine processes.”

“Seeing this level of integration in action is pretty amazing. Our easy to view, virtual demonstration really highlights the ways that AIMS works to boost tool production. AIMS can be deployed to a single process or across an entire production line, towards end to end tool manufacturing.”

The AIMS online demo exhibits interconnected grinding technology solutions that eliminate wasteful manual handling, reduce machine downtime in between batches and take away the need to have operators constantly monitoring and adjusting production machines.

Related Glossary Terms

  • grinding

    grinding

    Machining operation in which material is removed from the workpiece by a powered abrasive wheel, stone, belt, paste, sheet, compound, slurry, etc. Takes various forms: surface grinding (creates flat and/or squared surfaces); cylindrical grinding (for external cylindrical and tapered shapes, fillets, undercuts, etc.); centerless grinding; chamfering; thread and form grinding; tool and cutter grinding; offhand grinding; lapping and polishing (grinding with extremely fine grits to create ultrasmooth surfaces); honing; and disc grinding.

Additional Products from ANCA Inc.

For customers that require increased flexibility or more spindle power, or the increased automation capacity that a robot can provide, the FX7 Linear from ANCA offers these. The FX7 Linear offers a wide range of options for those looking to increase productivity and accuracy. Available as an option…

Thread milling is a versatile, cost-effective process for cutting a variety of threads, parts and workpiece materials on the same machine. This process produces an internal or an external thread by doing a helical interpolation on a CNC machine, which can make helical paths.

ANCA's iView measuring system that can measure the ground tool in its original clamping inside the grinding machine. This feature has recently been further enhanced with a new camera bracket design that allows operators to visually inspect and perform manual measuring of parameters like…

ANCA second-generation PremierPlus technology ensures consistent and efficient tool runout. With three times greater clamping force, tools are held more securely when grinding, increasing the consistency of tool geometry across a batch of tools. As the clamping force is increased it means more…

The CPX Linear has a large working envelope and powerful grinding spindles to achieve high precision and productivity for blank preparation. Using the pinch peel method of grinding, it offers the same strength, rigidity and thermal stability expected from an ANCA tool grinder.

Cloud-based management software is helping CNC machining to design, test and produce tools faster and more accurately than ever before. ANCA has developed its own Redax 2.0 software package to network grinding machines to send and receive data.

ANCA’s EDGe-Spark erosion power generator controls the energy level of the eroding spark for optimal surface finish, material removal and cycle time. It also enables a double-ended HSK wheel spindle for eroding PCD and grinding carbide and HSS.

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ANCA has delivered to market a single setup machine for complete tap manufacture. Continuing this tradition of industry firsts, ANCA offers the TapX Linear range of machines – a single setup tap grinding machine with LinX linear motor technology on X, Y and Z axis.

Once again, ANCA says it is launching new technology to bring tremendous benefits to its customers with the LaserPlus system on their EDGe machine. The EDGe is used to erode PCD cutting tools, which in turn are widely used in aerospace, automotive, electronics and wood industries.

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