Pressed-Geometry Carbide Inserts

February 10, 2020
Pressed-Geometry Carbide Inserts

BIG KAISER Precision Tooling is adding more than 30 pressed-geometry carbide inserts for its tools. The new insert design is the result of extensive research and testing.

The new grades and geometries offer:

  • Improved chip control due to optimized chip breakers, even when boring gummy materials like low-carbon or stainless steel
  • Improved coatings for increased speed and better wear resistance
  • More positive cutting geometries to reduce cutting forces, chatter and vibration when used in deep-hole boring operations
  • Longer tool life
  • Up to 20% savings when compared to current grades

BIG KAISER offers a range of insert grades and geometries for rough and finish boring, grooving and precision cutting, including indexable inserts.

Related Glossary Terms

  • boring

    boring

    Enlarging a hole that already has been drilled or cored. Generally, it is an operation of truing the previously drilled hole with a single-point, lathe-type tool. Boring is essentially internal turning, in that usually a single-point cutting tool forms the internal shape. Some tools are available with two cutting edges to balance cutting forces.

  • chatter

    chatter

    Condition of vibration involving the machine, workpiece and cutting tool. Once this condition arises, it is often self-sustaining until the problem is corrected. Chatter can be identified when lines or grooves appear at regular intervals in the workpiece. These lines or grooves are caused by the teeth of the cutter as they vibrate in and out of the workpiece and their spacing depends on the frequency of vibration.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from BIG DAISHOWA Inc.

Complete with a built-in digital display, BIG Kaiser's new Series 112 EWD 2-54 Digital Precision Finish Boring Head allows operators to make precision adjustments on the fly.

Building on the success of the Phoenix high performance drill from Sphinx, BIG Kaiser has introduced the new Power-Phoenix extra long high performance drill series.

Ensure long machine tool, cutting tool and tool holder life while reducing stress on your spindle with the ATC Alignment Tool from BIG Kaiser.

BIG Kaiser's 319 SW series is a rigid, new style, twin cutter rough boring system.

BIG Kaiser has introduced the new, large diameter Kaiser 318 Series, a tooling system supporting a variety of aluminum and steel components optimized for twin cutter rough boring, precision finish boring and precision OD turning operations.

BIG Kaiser Precision Tooling Inc. has introduced a new, high-precision hydraulic chuck for clamping straight shank tools with diameters ¼" to 1 ¼" and 6mm to 32mm.

BIG Kaiser Precision Tooling Inc. has introduced Mega ER Grip, a new premium ER collet chuck system featuring a runout accuracy of .00012" (3µm) at 5xD.

BIG Kaiser Precision Tooling Inc. introduces the Perfect Jet Collet to optimize coolant supply in high-speed machining operations, resulting in better coolant delivery and the option to seal the collet for coolant-through tools.

BIG Kaiser Precision Tooling Inc. has expanded the Kaiser KAB modular tooling system capabilities to include the rigid high-feed C-Cutter Mini chamfer mill line from BIG Daishowa Seiki.

BIG Kaiser Precision Tooling Inc. has expanded its turning tool line to include HSK T63 tooling for multitask machines. The line offers modular turning tools for mill/turn applications in either a 45° tilt style or a 90° right-angle style.

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