Tungaloy has introduced eight new barrel-shaped solid carbide endmills to its SolidMeister series.
The SolidMeister series offers a complete range of high-performance solid carbide square shoulder endmills, ball nose endmills, and high feed cutters to provide solutions for a broad range of applications, for rough to finish machining in any type of material, with high productivity and extended tool life.
New SolidMeister barrel endmills are efficient tools for complex 3D surfacing operations used in mold making, orthopedic implant work, and the machining of gas turbine blades and other freeform surfaces in the aerospace and energy industries. The endmills incorporate a cutting edge that is actually the segment of a large-diameter arc. Since the shape of the cutting edge resembles a barrel profile, the tool became known as barrel endmills, or in shop talk, simply as barrels. The large arc segment can significantly increase the stepover distances without degradation of the surface finish parameters, which means that the number of passes and, subsequently, machining time can be noticeably reduced.
The barrel endmills come in three different cutting edge profiles and features: the Long edge version features a large-radius cutting edge of 80 or 90 millimeters (3.150 or 3.543 inches) and is suited for semi-rough to semi-finish machining; the Short edge version incorporates an even larger cutting edge radius of 250 millimeters (9.843 inches) lending itself to machining high precision straight-walled pockets and curved surfaces; and the Lens-shaped version has a barrel-shape cutting edge on its end surface that is useful for machining details perpendicular to the spindle, such as the narrow channels of a tire mold surface.
The barrel endmills are available in AH710, an extremely wear-resistant PVD-coated grade that provide the tools with extended tool life and predictability in most material groups.
Tungaloy has expanded its AddInternalCut groove turning tool series to include new TCIG12 inserts as well as additional TCIG10 inserts that allow a maximum groove width of 3.0 millimeters (.118 inches) in bores as small as 10.5 millimeter (.413 inch) diameter.
DoTriple-Mill and DoQuad-Mill face milling cutters now offer AH3225 grade inserts with Tungaloy’s latest coating technology. The nano-multilayer structure, strong coating-substrate adherence, and super-hard coating surface, engineered, the coating provide the grade with superior wear and fracture…
Turning threads on hardened parts can be a challenge when using coated cemented carbide inserts: the cutting edge rapidly wears out before finishing the entire thread profiles, inhibiting greater feed rates and D.O.Cs. to be applied for increased productivity. Of all Tungaloy CBN grades, BX330…
AddForceBarrel uses inserts whose cutting edges have a large-radius arc of either 20 mm (.787″) or 30 mm (1.181″), designed for semi-finish profiling of 3D surfaces. Just like the TungMeister’s barrel milling heads, AddForceBarrel provides much greater engagement area between the cutting edge and…
The coarse pitch cutters retain a prominent feature of TungForce-Rec that provides maximum tool rigidity during demanding operations. In addition, flutes on the cutter body are designed with large chip space to promote smooth evacuation, preventing chips from clogging during operations.
348 inserts added to stainless steel turning grade series of AH6225, AH6235, and T6215. AH6225 is a first-choice grade designed to provide excellent machining performance in general stainless steel turning operations, extending from continuous to light interrupted cuts. AH6235 is another PVD-coated…
The DMH drill head geometry is designed to protect drill corners and provide effective chip evacuation, making the drill head suited for applications that involve drilling holes through thin plates. The increased cutting edge strength resists thin-plate snapback and wear from exit burrs, preventing…
NS chipbreaker features a three-dimensional chipbreaker that is directly engraved on the PCD tip using the latest technology. This allows the generation of short chips during the machining of gummy metals such as aluminum and copper alloys, significantly reducing machine downtime due to chip…
TungCut CBN-tipped STH inserts provide the solution to these challenges with a completely new turning concept. In the shape of TungCut grooving insert, the new STH inserts perform finish-turning by feeding the insert sideways on the worked surface. Its CBN cutting edge features a unique wiper…
Since carbide shanks provide lower deflection than steel shanks, they enable aggressive machining with increased cutting parameters. This amounts to reduced machining time and increased productivity. Also, the new shanks provide excellent vibration resistance, enabling extremely productive…
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