T9225 Insert Grade

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
December 27, 2018
T9225 Insert Grade

Tungaloy’s new T9225 insert grade is joining the earlier successes of T9125 to complement the T9200 CVD grade series for steel turning. T9225 brings an exceptional combination of unparalleled wear resistance and top-notch edge toughness of all P25 grades available on the market to every steel turning application.

These properties of T9225 are attained by three primary technologies, including: extremely wear resistant Al2O3 coating in a thick and uniformly aligned layer, ultrahard ceramics for the outermost layer and PremiumTec – Tungaloy’s exclusive post surface treatment technology.

These make T9225 a versatile steel turning grade effective in a wide range of applications, ensuring long tool life and stable performance for improved productivity.

In combination with proven T9215 grade, T9225 joins the T9200 series to cover various steel turning needs.

The range of T9225 includes the -TSF, -TM, and -TH chipbreakers: the first choice for steel turning in standard ISO inserts as well as successful ISO-EcoTurn inserts. A total of 349 inserts are introduced in T9225 to cover a wide range of applications.

At a Glance:

Thick and uniformed crystal growth Al2O3 layer for impressive wear resistance

Ultrahard ceramic layer with 1.5x hardness for improved wear resistance

PremiumTec post surface treatment technology for stable machining

Related Glossary Terms

  • ceramics

    ceramics

    Cutting tool materials based on aluminum oxide and silicon nitride. Ceramic tools can withstand higher cutting speeds than cemented carbide tools when machining hardened steels, cast irons and high-temperature alloys.

  • chemical vapor deposition ( CVD)

    chemical vapor deposition ( CVD)

    High-temperature (1,000° C or higher), atmosphere-controlled process in which a chemical reaction is induced for the purpose of depositing a coating 2µm to 12µm thick on a tool’s surface. See coated tools; PVD, physical vapor deposition.

  • hardness

    hardness

    Hardness is a measure of the resistance of a material to surface indentation or abrasion. There is no absolute scale for hardness. In order to express hardness quantitatively, each type of test has its own scale, which defines hardness. Indentation hardness obtained through static methods is measured by Brinell, Rockwell, Vickers and Knoop tests. Hardness without indentation is measured by a dynamic method, known as the Scleroscope test.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy is expanding its Turning-A series of OD turning holders to include short length holders.

Tungaloy introduces CeramicSpeedMill for efficient milling of heat-resistant superalloys (HRSAs).

BallRoughNose is the latest development in Tungaloy’s indexable milling technology for efficient and reliable rough profiling of curved surfaces.

Tungaloy adds PVD-coated grade AH8015 in several geometry types to its MiniForce-Turn series for machining heat-resistant superalloys, steel and stainless steel.

Tungaloy adds a substantial number of new geometries and shapes to its BXA20 line, a successful grade of coated T-CBN inserts, designed to deliver efficient solutions to hard turning operations.

Tungaloy is expanding its MiniForce-Turn, an economical turning tool series, to include the -JS style chipbreaker insert promising efficient chip control and machining stability.

Tungaloy’s counterboring tools, TCB series, is now available with new tool diameters, ranging from 26 mm to 59 mm or 1.02” to 2.32”, and inserts with the –CG style chipbreaker geometry.

Tungaloy is introducing a coated cermet grade, AT9530 for steel turning applications. The new AT9530 grade incorporates Tungaloy’s unique multi-layered coating technology and special post-surface treatment PremiumTec. This combination provides superior resistance to wear and fracture for improved…

Tungaloy is introducing Premium Internal Bar – DPMT series for efficient ID turning. This new ID turning tool series reduces cutting force by 10 percent compared with conventional tools, while promising end users with machining stability and superior surface finish quality.

Tungaloy further expands its popular indexable gundrill series, DeepTriDrill to include a diameter range of 28.01 mm – 40 mm or 1.1” – 1.57”.

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