Product News

Machine components such as bearings, encoders, and drive mechanisms are engineered and assembled directly on the granite base and bridge structures in an Integrated Granite Motion (IGM) system. Therefore, IGM systems are distinct from traditional stage-on-granite systems where discrete positioning stages and components are used in the system design. Aerotech IGM systems are custom-engineered to fit the unique and specific needs of your application or process.

The versatile new DC160 Advance solid-carbide drill from Walter delivers high productivity in a wide variety of materials and can be used universally in an extremely broad range of applications. The newly designed drill offers many advantages. The margins are located in an advanced forward position to ensure rapid guidance in the hole. A steep gash angle provides ample space for secure chip flow resulting in improved hole quality and reduced feed force.

A line of tube expander kits that feature rolling motors with adjustable torque to create a uniform and tight mechanical seal for repairing boilers has been introduced for sale or rent from Esco Tool. Esco MILLHOG Rolling Motor and Tube Expander Kits feature a rolling motor with adjustable torque control to prevent over and under expansion; assuring a tight and uniform bond between the tube and OD and the tube sheet.

IMCO Carbide Tool adds the new AP5 Series of cutting tools to its POW•R•PATH line, revolutionizing the benefits of high-efficiency machining methods to work in aluminum alloys. A unique cutting edge design on all five flutes combines with generous chip evacuation space and an extra durable coating to generate high metal-removal rates.

ZOLLER Inc. introduces the new ZOLLER »venturion«, a premium presetting and measuring machine for all kinds of tools. The »venturion« is made from the finest components to ensure ZOLLER users have a reliable machine to preset and measure all their tools for years to come.

Eriez offers quick shipping on its two newest metal detector/magnetic separator “Double Team” systems to meet customers’ most urgent requirements for protection against ferrous and nonferrous metal contamination. These compact systems provide cost-saving benefits and produce as close to a perfect product yield as possible.

The new GARANT MasterSteel SlotMachine from the Hoffmann Group is a solid-carbide roughing endmill, which achieves high feed rates when slot milling from solid steel. The innovative knuckle form profile produces extremely compact swarf. Therefore, the Hoffmann Group was able to construct the milling cutter with five cutting edges. As a result, at a constant feed rate per tooth the new five-edge end mill achieves 25 percent higher process efficiency than a classic four-edge endmill.

EZset tool presetting machines use an advanced vision system and image-processing software to measure cutting tools to meet highly accurate machining needs. The results for manufacturing organizations are a notable rise in final-part quality and process efficiency, including extended tool life.

The GARANT MasterSteel Speed solid-carbide drill has been designed for extreme cutting speeds and extremely high process temperatures. Thanks to a newly developed solid-carbide substrate made from ultra-micrograin together with a newly developed coating, the tool offers impressive durability even under extreme conditions.

Walter Surface Technologies has unveiled its new ErgoFlex abrasive disc—a safer, more ergonomic, equally powerful alternative to traditional grinding wheels. Combining a type 29 disc design and Walter’s proprietary Cyclone technology, ErgoFlex is for extremely smooth weld blending on both flat and curved surfaces.

HEIDENHAIN redesigned its LIF 400 family of encoders with several improvements. The updates to this exposed linear kit style encoder originated from listening to customer requests over the years, and now comes with much improved contamination resistance, among other enhancements. The new LIF 400 series has a position noise value of 0.6 nanometers at 1MHz and a low interpolation error down to +/-12 nanometers. Industries that could take advantage of this encoder are semiconductor, metrology, micromachining, and medical.

The LND-65D-S3 is an 11-axis mill-turn center that can often produce parts faster than conventional twin-spindle, multi-turret machines with up to five tools in the cut simultaneously. This machine has a bar capacity of 65mm (2.56”), maximum turning length of 475mm (18.7”), and employs independent 2-axis cross slides that can overlap each other and the turret.

The compact, high-precision Quicktech S-32 ATM 9-axis twin-spindle mill-turn center combines integral-motor main- and sub-spindles with a 190° B-axis milling head and a fast automatic toolchanger to maximize output of small, complex parts. The machines are distributed in North America exclusively by Absolute Machine Tools Inc.

Tsugami/Rem Sales LLC announced its newest machine offering; the Tsugami M08J, a 2-axis turning center with a manual tailstock, programmable quill and A2-6 spindle nose.

Johnford DMC LH Series double-column moving table bridge mills join the expansive lineup of Johnford double-column and sliding double-column machining centers, bringing capacity and affordability to large-part machining. The LH series features 110” (,2800mm) in Y and 122” (3,100mm) to 244” (6,100mm) in X in 39.4” (1 meter) increments. Standard Z axis travel is 32” with 42” and 60” optionally available.

Quicktech i-42 ROBO (pictured) and i-60 ROBO 4-axis mill-turn centers feature integrated 6-axis Mitsubishi robots for fast, automated loading and unloading of medium-diameter (i42: 42mm/1.68", i60: 60mm/2.36") bar stock. In addition to carrying out highly productive turning, the machines can perform complex milling with standard live tools.

Hexagon’s Manufacturing Intelligence division announced a new release of its HxGN SMART Quality online quality data and measurement resource management software, the enterprise IT solution designed to help manufacturers utilize aggregated quality data to gain actionable intelligence and insight for process optimization. Providing a single platform for managing product quality and measurement resources, HxGN SMART Quality homogenizes data from disparate systems across multiple locations to offer a company-wide view of quality.

The Nexturn SA-32PYII Swiss-style lathe is a 32mm machine that comes standard with an exchangeable rotary synchronous guide bushing. This new model allows changeover from guide bushing to non-guide bushing depending on the application and material. Changing to non-guide bushing mode allows for the use of less expensive non-ground material and greatly reduces remnant length, saving material costs.

AccuteX’s new AL-600SA CNC Wire EDM is from Absolute Machine Tools. The AL-600SA moving-table model can be fully equipped with 6-axis capability, PCD cutting circuit, and AccuteX’s exclusive linear shaft motors that provide a 10-year positioning guarantee. These motors were designed and built fully in-house specifically for AccuteX wire EDMs. This concept ensures enhanced precision and performance with its maintenance-free design, 10 percent faster cutting, HIWIN linear guideways, 0.000004” Fagor glass scales and 64 bit processing.

The You Ji VTL-1200ATC+C is a 49” table/63” swing vertical turning lathe with full C-axis and live milling for heavy-duty turning and milling of large workpieces from Absolute Machine Tools Inc. This heavy-duty, highly productive VTL weighs in at 72,600 lbs. and features a rigid vertical column and a Meehanite castings base, which is heavily ribbed for reduced thermal distortion and vibration damping.