EasyNest Online software works automatically while allowing users to manage specific situations, guiding them in order to guarantee smooth program execution. Users can create a ready-to-cut nest and generate NC code for tool paths in minutes and without any training. EasyNest Online is available through the password protected InduSuite.com application interface. All application-generated data is securely stored in the cloud and accessed globally with a connected device.
The IDC and IDF series Digimatic Indicators have new designs and functions. Improvements include higher resolutions down to 20μinch / 0.5 μm, a built-in Calibration date warning, larger LCD and “analog” bar, and new S1 output (bidirectional communication) which allows settings to be changed through the new USB ITPak 3.0 software (free and paid versions).
A universal and flexible CNC system, the SINUMERIK ONE is distinguished by its high-performance hardware, a redesigned user interface and numerous options now included as standard. With a wide range of functionality, it is suitable for use in a wide range of technologies. The Sinumerik ONE sets standards in terms of dynamics, accuracy and network integration.
The Acoustic Performance Measurement (APM) system is capable of monitoring the parameters of ultrasonic frequency and power in-line at each processing station and for each batch. Special directional microphones are used for this, which are placed in a fixed position at the edge of each tank, and directed towards the centre of the bath surface. Thus, measurements are carried out without any movement or contact, ensuring reproducible results and enabling them to be precisely assigned to the batch concerned. Analysis, evaluation and storage of the data are carried out by the software of the innovative measuring system.
The RFID transponders are available as freely writeable and preconfigured versions. A transparent window on the PITreader card enables users to still read the LED status indicator when the card is held up to it. If the company already uses RFID-capable cards, these can also be used in conjunction with PITreader card unit. In this case, users need only one card for multiple functions.
A PVD-coated cemented carbide grade, AH8015 features an extremely hard high-aluminum content multilayer coating that is combined with a tough dedicated carbide substrate. The grade provides the insert with a well-balanced wear and chipping resistance.
The DAX® linear encoder is suitable for measuring positions in many applications, including injection molding machines, presses, automotive machinery, printing and packaging machines, wind, hydro and solar plants, in wood processing, or medical technology.
Specially engineered stabilizers allow this intelligent coating technology to read the environment and adapt to amplify the worker’s grip when working in wet, dry, slick, abrasive, or oily conditions. Along with an amazing grip, VersaTek is designed for maximum comfort and flexibility so workers can maintain natural hand movements and precision when handling small parts.
Thomson compact linear systems are appropriate for applications requiring high-accuracy linear axes in confined spaces, such as 3D printers, microscope stage managers, medical pipetting systems and semiconductor manufacturing. They are available with NEMA motor sizes between 14 and 23; stroke lengths of up to 40 in (1000 mm); and load capacities up to 2091 lbs (9300 N).
The horizontal arrangement of the tool pockets greatly improves machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it easy and convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.
Providing a better fit for the user, the BOLT™ Earmuffs are designed with an adjustable center mount, allowing the earmuff to swivel up and down to fit different head shapes and sizes. Engineered with a balanced wear design, the BOLT™ Earmuffs have a 360-degree rotational arm that pivots for multiple storage positions when not in use. The Earmuffs are constructed with pressure-reducing cushions in the cans of the earmuffs to provide comfort when worn for an extended period.
Compu-Lube is engineered using Tufoil® Technology. Solvent-free, Compu-Lube is a super low friction, low wear, low viscosity lubricant that uses very small PTFE particles to get between the finest working surfaces. It is suitable for plastic-on-plastic and plastic-on-metal as well as metal-on-metal contacts.
A new type of flute design reliably evacuates chips, even with the tinniest drills. This capability ensures that hole depths up to 30 × Dc can be easily achieved with the DB133 Supreme micro drill with its 140° point angle. The DB131 Supreme micro pilot drill features a 150° point angle. Emulsion, oil or minimum quantity lubrication (MQL) can all be used as a coolant with these drills. The DB133 drills without internal coolant are available in a diameter range from 0.020-0.116 in. (0.5-2.95 mm).
The 150 watt laser expands the available CO2 laser source options for the ULTRA X6000 from 10 to 75 watts to 10 to 150 watts. A maximum of 300 watts of 10.6 µm CO2 laser power can be achieved when the ULTRA X6000 is configured with two 150 watt 10.6 µm CO2 lasers. Higher power enables thicker material cutting in one pass, cleaner results, and faster laser processing with many materials. Additionally, up to 50 watts of 1.06 µm Fiber laser power is available.
The online Robot library now includes 675 components from brands such as KUKA, Fanuc, ABB, TeknoMotor, AMB (Kress), SCHUNK, OnRobot, Joulin, Schmalz, Regal, Universal Robots, Güdel, Meltio, among others.
Quick release clamp fasteners help increase productivity by reducing set up times, eliminating errors in assembly and installation and simplifying procedures. They are ideal for frequent set ups, regularly or to reconfigure production equipment. Most specifically, these fasteners may be used in automation to attach conveyors, star wheels, guide plates, shooters, pushers, handling machine chucks, rotary blades and maintenance covers on machines, to name just a few applications. The clamps offer locating repeatability to +/- 0.1 mm.
For easy programming of recurring shapes with a single click, hyperMILL 2023 has a new General Transformation Pattern feature. The new feature uses a selected reference geometry and searches for the same reference in all other models regardless of its spatial orientation, creating a general transformation pattern including associated frames. This is highly useful when there are multiple components.
With CenterMaster, the user simply clamps a radio dial gauge into the workspace and sets it to the quill. The gauge and machine wirelessly communicate, automatically adjusting the holder along the X axis. The system then guides the operator through adjusting the Y axis via the machine’s touchscreen display.
Endmills tipped with CBN, which is the second hardest material after diamond, are offered in sizes ranging from 6mm down to 0.1mm in diameter, with various configurations, from sharp corner, radius corner, ball, standard neck length and extended neck length. TOWA offers their CBN endmills in multi-flute configurations. By maintaining the same feed per flute, and increasing the number of flutes, cutting time is reduced, while profitability is increased. The CBN series of endmills, due to the hardness of the CBN, is an excellent choice for machining harden materials in the range of 55 to over 60 Rockwell “C”.
Nikon's alignment with the industry-standard OPC UA communication protocol reaffirms its dedication to developing fully automated, non-contact, X-ray CT quality control systems for the shop floor. There is a growing, industry-wide trend towards using this technology for feeding back data in real time to optimize production line operation – the goal being zero defects. X-ray CT is especially relevant, as it is able to inspect and measure the interior of components non-destructively as well as the exterior.
