Articles & Columns

There’s plenty of good application advice available from cutting tool specialists and equipment providers. This article offers six best-practice tips you might not have heard of yet, ones that will help you improve throughput and reduce costs.  

The advantages of combining additive manufacturing with finish-machining processes in a single setup are plentiful, from shorter cycle times to the ability to create complex, unlikely geometries. Because of the specific needs of their industry, moldmakers might feel left out. However, a few machine builders are filling this niche-within-a-niche. 

The major wire EDM builders are still in competition, of course, but on other playing fields. The latest developments in wire electrical discharge machining focus on throughput, ease of use and automation.

According to those interviewed for this article, most shops wait far longer than they should to clean sumps because the job is such a hassle. Waiting too long, however, creates a host of problems. 

When was the last time someone sat your team down and talked about safety? Where I work, we sit down once or twice a year for safety sessions, according to Michael Deren, who writes the Machinist's Corner column for Cutting Tool Engineering magazine.

James Harvey, Cutting Tool Engineering's Shop Operations columnist, offers some miscellaneous tips and and unusual methods of machining that worked for him—and may help other metalworkers.

When purchasing consumer products, most of us quickly decide to pass on extended warranties. But extended machine tool warranties may merit more careful consideration, according to the Machine Technology column in the March 2017 issue of Cutting Tool Engineering magazine.

CNC machine tools only generate revenue when they are producing good parts. The more good parts they make, the quicker the return on investment for machine tools. To maximize output, the total per-part machining time, including preparation, must be minimized.

Having worked in manufacturing since 1992, I’ve learned many things about machine shop marketing and branding from fellow shop owners. Some spend, literally, no money on marketing while others spend a lot. I’ve also learned what works and what doesn’t.

OSHA officials have extended an olive branch to small businesses with its Safety and Health Achievement Recognition Program (SHARP), a partnership with those businesses that take safety seriously and respect the health and well-being of their employees. The program is administered through OSHA Consultation.

One of the activities I enjoy most in connection with my job is visiting production facilities, because I get a chance to see how parts and products are made and have face-to-face interactions with talented metalworking professionals—not to mention that it gets me out of the office now and then.

At the National Tooling and Machining Association Plant Managers Roundtable, held Feb. 8 in Phoenix, Jeff Estes, director of Partners in THINC at Okuma America Corp., Charlotte, N.C., discussed the advantages and challenges of shop-floor automation.

In an interview conducted by CTE Editor Alan Richter, Kennametal Inc. President and CEO Ronald De Feo discusses the past year, the business outlook for Kennametal, Pittsburgh, the cutting tool industry and the company’s modernization efforts.

Jennifer Creamer, a Ph.D. student in mechanical engineering at Missouri University of Science and Technology (Missouri S&T), conducts research into fixing flaws introduced when machining large components. Beyond her research, Creamer herself is worthy of attention in this era of concern about manufacturing jobs going unfilled because of a lack of interested or qualified candidates. She’s female—still an underrepresented group in manufacturing—and she’s chosen to go into manufacturing by way of Missouri S&T.

Most aerospace, defense and medical companies have packaging specifications their parts suppliers must follow to help ensure parts arrive undamaged. But should shops that don’t have to follow such requirements ship parts in a similar way?

Forward-looking, funny, Cornell University mathematics major Carl Bass resigned his Autodesk post as CEO on Feb. 7, but he remains on the company’s board.

The Metalworking Product Review in the February 2017 issue of Cutting Tool Engineering features: Heller Machine Tools, FP 4000 5-axis HMC with twin drives in the Z-axis; Seco Tools LLC, 150.10-JETI parting-off system with HSS blades, Jetstream Tooling technology and tool blocks with coolant inlets; Wayne Products, the Mini-Skimmer R.S. belt-type oil skimmer; Fagor Automation USA, the CNC 8060 T.

On many work parts, the outside diameter (OD) needs to be highly accurate. Tight tolerances are required for OD size, roundness, high and low frequency lobe patterns and taper. Thrufeed centerless OD grinding can achieve precise part quality at an economical processing cost. 

Calibrating a multiple-axis machining center is one of those time-consuming but necessary tasks that parts makers have to accept. The task has gotten easier in past years, however, and has just gotten easier yet.

Engineers who currently ask humans for advice about cutting tool selection will one day direct their questions to advisers derived from artificial intelligence. So says MachiningCloud Inc. (www.machiningcloud.com), a single-source provider of digitized product data gathered from manufacturers of cutting tools and workholding devices.