Tungaloy enhances usefulness of TungModularSystem, a modular-style grooving and parting tool system with through-coolant feature.
TungModularSystem features exchangeable modular blades that enable a wide range of tool combinations with minimum tool investment and inventory. Its secure insert clamping design and capability for high-pressure through-coolant supply promotes long insert life and effective chip control, both of which are vital in efficient grooving operations. The modular tool system streamlines tool changeover inside the machine, reducing machine downtime and tool inventory costs compared to standard monoblock shank holders.
This expansion to TungModularSystem includes modular cutting heads with a size C3 TungCap connection, Tungaloy’s Polygon Shank Coupling series for accurate indexing and repeatability, as well as square shank holders with 90° blade orientation which is ideal for grooving large components on vertical turning lathes. In addition, new modular blades are added to the standard line to accommodate TungCut grooving inserts with 2 mm to 6 mm grooving widths in a rich lineup of geometries and grades as well as economical and productive four-cornered TetraForce-Cut and TetraMini-Cut inserts. All these additions are capable of using CHP, a high-pressure through-coolant supply for effective chip control.
At a Glance:
Reduces machine downtime, tool inventory and investment costs
Introduces new holders including cutting heads with TungCap size C3 machine-side interface as well as square shank holders with 90° blade orientation
Adds new modular blades accommodate universal TungCut inserts, as well as four-cornered TetraForce-Cut and TetraMini-Cut inserts
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
Additional Products from Tungaloy-NTK America, Inc.
The addition to the "TPW / EPW Type" series includes CBN inserts designed for high-speed cast iron finishing. In addition to the economical 2-corner standard insert, a wiper insert option is also available to achieve excellent surface finish. The insert grade is High-content CBN "…
The new AM Type insert is designed for non-ferrous metal machining, featuring a sharp cutting edge achieved through ground peripheral surface and polished rake face to a mirror-like finish. This design reduces built-up edge during machining and ensures a high-quality, glossy surface finish. The…
The new Neutral AJ Type inserts for non-ferrous metals join this lineup. Like their right-hand counterparts, these new inserts feature ground peripheral surface and polished rake face with a mirror-like finish for sharp cutting edges. This prevents the built-up edges to the cutting edge during…
The DXGQ/U0703 inserts feature 55° nose angle with brazed CBN tips that are designed for hard part turning applications. The inserts incorporate HP chipbreaker and use WavyJoint brazing technology for the CBN tips which are designed to provide enhanced insert reliability during hard part turning.…
The TungHeavyGroove toolholders utilize a frontal coolant system, delivering high-pressure cutting fluid from the bottom to the flank face of the cutting edge. This innovative design enhances chip evacuation and extends insert tool life significantly. Furthermore, an extremely rigid dovetail insert…
The round shank toolholders are designed to fit the cylindrical shank tool holders in most Swiss type lathes. Just as with the existing ModuMiniTurn square shank toolholders, the new round shank toolholders also features extremely high repeatability accuracy, which significantly reduces downtime.
Built on the proven features of the conventional XVCT-AJ inserts, the XVCT-AM inserts introduce an enhanced interface design. This design improves insert retention during high-speed machining while reducing raw material usage for insert production, all without compromising superior cutting…
Two new key sizes have been added: KHS-TID6-9.99 covers the drill diameter range from 6.0 to 9.9 mm (.236″ to .340″), while KHS-TID20-25.99 from 20.0 to 25.9 mm (.787″ to 1.020″). In addition to the key size that already exists for 10.0 to 19.9 mm (.394″ to .783″), these three key sizes cover the…
KKH cartridge modules take all customized fine boring tooling, whether they are designed by SwissBore or not, and turn them into a state-of-the-art fine boring solution that have one thing in common: they are all digital ready. The cartridge modules allows both radial and axial adjustments. Radial…
This expansion increases GH730 grade options of the VST and VTB slot milling heads and the VTR thread milling heads. A PVD grade consisting of extremely wear-resistant coating layer, combined with a tough carbide substrate dedicated to the coating, GH730 provides much better wear resistance than…
PRODUCTS
