BIG KAISER introduces the 4mm mini indexable boring bar – suitable for small component machining. To date, BIG KAISER has one of the smallest indexable inserts in the market.
The mini indexable boring bar helps meet the increasing demand for successfully boring small parts in industries like medical and aerospace, such as machined medical implant devices and micro-sized components.
The main advantage of this product is the cost savings of replacing just the indexable insert in production versus replacing the entire bar where the cutting edge is integral to the bar. The inserts can be easily exchanged without disturbing the overall geometry of the tool, providing optimized cutting results.
Indexable inserts feature sharp cutting edges that help lower cutting forces and vibration and inserts with special developed cutting geometry for carbon steel, alloy steel and aluminum are available.
Enlarging a hole that already has been drilled or cored. Generally, it is an operation of truing the previously drilled hole with a single-point, lathe-type tool. Boring is essentially internal turning, in that usually a single-point cutting tool forms the internal shape. Some tools are available with two cutting edges to balance cutting forces.
Essentially a cantilever beam that holds one or more cutting tools in position during a boring operation. Can be held stationary and moved axially while the workpiece revolves around it, or revolved and moved axially while the workpiece is held stationary, or a combination of these actions. Installed on milling, drilling and boring machines, as well as lathes and machining centers.
Replaceable tool that clamps into a tool body, drill, mill or other cutter body designed to accommodate inserts. Most inserts are made of cemented carbide. Often they are coated with a hard material. Other insert materials are ceramic, cermet, polycrystalline cubic boron nitride and polycrystalline diamond. The insert is used until dull, then indexed, or turned, to expose a fresh cutting edge. When the entire insert is dull, it is usually discarded. Some inserts can be resharpened.
BIG KAISER’s Mega New Baby Chuck is now available up to 1"-dia. clamping for drills, reamers and finishing endmills with 0.00004" runout accuracy. The Mega New Baby Chuck is a high precision and multiple-purpose collet chuck system.
BIG KAISER says its Mega ER Grip was designed to outperform all standard ER systems in the four most critical areas of toolholder performance: clamping force, concentricity, rigidity and balance at high spindle speeds. All Mega ER holders are now sold without a standard clamping nut so that…
BIG KAISER announces the introduction of the world’s reportedly smallest hydraulic chuck for HSK-E25 machine spindles, thus completing its extensive range of BIG KAISER Super Slim hydraulic chucks. The Super Slim type of hydraulic chucks (HDC) are suitable toolholders for precision finishing…
BIG KAISER announces three additions to the Smart Damper family of antivibration technology: EWN & EWD finish boring heads and SW rough boring heads with the CKB modular connection. Smart Damper incorporates a passive damping mechanism that functions as a counter action by way of high resonance…
BIG KAISER offers a mobile app to support boring operations. Leveraging the precision of BIG KAISER tooling through remote real-time information access further improves productivity and control on the factory floor.
BIG KAISER announces the release of the Smart Damper boring bar for lathe applications. A heavyweight, strengthened damping mechanism integrated into the toolholder functions as both a dynamic counter and friction damper.
BIG KAISER has launched the HMCJ, a super-slim milling chuck with peripheral coolant supply, designed to support heavy-duty and finish endmilling tasks with power and precision using Ø1/2” or Ø12mm cutters. The newest, slimmer member of the Hi-Power Milling Chuck (HMC) family features a clamping…
BIG KAISER Precision Tooling Inc. says the C-Cutter Mini enables milling at an ultrahigh feed rate. It offers a small cutting diameter and features a compact design that accepts four inserts, including ones as small as 0.197".
BIG KAISER introduces a series of new micro engraving cutters developed and built by its partner Sphinx (Derendingen, Switzerland). Building on Sphinx’s microtooling expertise, the solid-carbide engraving cutters’ sharp, positive cutting geometry promotes burr-free surface finishes and smooth…
BIG KAISER announces the release of new insert holders for face grooving. The new accessories are specifically designed to fit the BIG KAISER large diameter series 318 and series 319 SW twin-cutter boring heads for ultimate system flexibility, according to the company.
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