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INDEX has announced the release of ChipMaster, a new chip-control software that effectively manages chip formation during turning, facing, contouring and cut off operations in all materials, including soft alloys such as copper and brass. Working within the programmed machining cycle, the software allows shops to avoid stringy chips on every cut, making chip disposal less troublesome and surface finishes consistently superior.
INDEX ChipMaster enables users to maximize machining speed and quality by optimizing chip formation with a variable feed on materials ranging from aluminum to titanium. Other benefits of the software include reduction in scrap, longer tool life, fewer unplanned interventions, and higher productivity and process reliability. In addition to process benefits, ChipMaster reduces the chances of operators injuring themselves on long, stringy chips and makes it easier to handle chips for recycling or disposal.
ChipMaster can be applied to any INDEX single and multiple-spindle machine with the latest Siemens control, and it is upgradable.
“ChipMaster represents our ongoing commitment to further enhancing the performance of our new machines, as well as those already in the field,” said Tom Clark, president and CEO of INDEX in North America. “This is an extremely easy-to-implement and cost-effective solution to a longstanding issue for many manufacturers.”
Related Glossary Terms
- alloys
alloys
Substances having metallic properties and being composed of two or more chemical elements of which at least one is a metal.
- feed
feed
Rate of change of position of the tool as a whole, relative to the workpiece while cutting.
- turning
turning
Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
