Using digital solutions for monitoring of equipment utilization makes workshops far more efficient and profitable than would otherwise have been possible, which is why Sandvik Coromant has introduced CoroPlusMachiningInsights. MachiningInsights is more than a monitoring system. This solution gathers data, calls attention to issues and provides the insights required to take action. It is an easily attainable step for manufacturers that are looking to reduce waste in production and make a smooth transition into a digital way of working.
Sandvik Coromant strives to identify where improvements can be made, and this digital solution was developed in recognition that a machine that stands idle is not making money. For many manufacturers and shops, knowing when a machine has stopped – and identifying the underlying reason for the stoppage – can be a major challenge and digital solutions are creating new possibilities to overcome this issue. Replacing the traditional ways of manual tracking, manual data aggregation and manual time studies, collecting data directly from a connected machine tool as well as from operators makes it possible to visualize the machine, and even tool utilization levels and create improvements within the factory.
Manufacturers are able to make substantial efficiency gains from this digital solution through the ability to analyze equipment utilization and act to optimize production processes. The analysis itself is facilitated by digital connectivity and by adding the capability of operator input into the system, Sandvik Coromant has ensured there are also opportunities for increased collaboration and greater efficiency by combining data from the operator with data from the machine.
Transparency is ensured through the visualization being carried out online and, therefore, accessible by a web browser. This means there is no need for a complicated IT project to get up and running and there is a rapid and simple method of incorporating digital manufacturing intelligence into a production site to drive improvements.
On a rotating tool, the portion of the tool body that joins the lands. Web is thicker at the shank end, relative to the point end, providing maximum torsional strength.
Typical aero-engine components that the grades can machine are gas turbine discs, casings, blisks, spools, shafts and blades. But these grades also prove to be a great choice in demanding applications such as power generation turbines and medical implants made of cobalt-chrome
SigmaNEST 24 has expanded the Task Dialog to provide greater situational awareness to the NC programmer for handling multiple projects at one time. Within the Task Window, users can create and load jobs, access workspace task reports and apply new commands to multiple tasks. Users can also monitor…
The CoroMill MR80 assortment offers cylindrical and arbor cutter bodies, with diameters from 32 to 100 mm, 3 to 12 cutting teeth and even pitch and shim protection. All cutter bodies feature internal coolant supply. The double-sided E-L50 inserts offer true and easy indexing (6 + 6), with a 3 mm…
The next-generation CoroTap 100 and CoroTap 400, with optimized performance in aluminum, can meet very strict process security demands and offer a high level of reliability and consistent tool life. The CoroTap 100 straight flute tap features refined edge rounding that helps to remove burrs and…
The Zertivo 2.0 grades enable a 30 percent increase in cutting speed recommendations for the primary ISO P and ISO M application areas, as well as secondary ISO K and ISO S materials, thanks to their optimized flute shape, which offers effective chip evacuation. The grades designed for stainless…
One of the main advantages of the new CoroMill Dura aluminum-specific end mills is their versatile performance in all different types of roughing applications, while also offering finishing capabilities,” Wikström continues. “Up to 2×D full slot, pocketing, 5–20° ramping, shoulder milling and more…
So how does Y-axis turning work? As the name implies, the new method makes use of the Y-axis, and all three axes are used simultaneously when machining. The tool rotates around its own center, the insert is placed for machining in the Y-Z plane and the milling spindle axis interpolates during…
Beyond shoulder and face milling, the end mills can also be used for pocket milling, helical interpolation, ramping and slot milling. The CoroMill 316 is part of the Sandvik Coromant Optimized Solutions offering in the company’s solid round tools range.
CoroTurn Prime B-type inserts are available for external and internal turning in a range of high-performing grades, including the new steel turning grades GC4415 and GC4425. Programming support is available in the most common CAM platforms and with CoroPlus Tool Path for PrimeTurning.
Based on a technology platform similar to the existing CoroMill® 345, this new milling concept offers a 40 percent lighter cutter body with shim protection and a high number of inserts for secure and stable machining, even in vibration-prone overhang applications. The 89.5-degree approach angle…
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