FM4 Positive Inserts

September 09, 2016

Walter has launched a major extension of its turning geometry program with new products that bring Walter precision and reliability to a range of new applications. Extensions include the FM4 positive inserts. Engineered for finishing stainless and high temperature alloys (ISO M, S), these inserts have excellent chipbreaking capabilities at low feed rates and low cutting depths. They are available in grades WSM10S, WSM20S and WSM30S.

Walter’s RM4 positive inserts are targeted at stainless and high-temperature alloys (ISO M, S) for roughing and medium machining operations. They are available in grades WSM10S, WSM20S, WSM30S and WMP20S.

The new FP6 positive inserts excel at finishing steels (ISO P) and provide superior chip control. They are available in grades WPP10S and WPP20S. The FP6 is a productive alternative to FP4 and MP4 and replaces PS5 in steel applications.

Walter’s FK6 positive inserts, available in grades WKK10S and WKK20S, are engineered specially for finish to medium machining. They are an alternative to MK4 and replace PS5 in iron applications.

Importantly, the Walter turning program extension also includes positive wiper inserts for PF and PM geometries. These inserts provide high surface quality and high feed rates. They also give users the flexibility of choosing to maintain their current surface quality with double the feed rate or 50 percent lower surface roughness with their current feed rate.  

Related Glossary Terms

  • alloys

    alloys

    Substances having metallic properties and being composed of two or more chemical elements of which at least one is a metal.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Walter USA LLC

Walter USA LLC hasenhanced its versatile family of Xtra-tec Insert Drills with the addition of the Walter Capto clamping system and indexable inserts with Tiger-tec Silver cutting tool material.

Walter has extended its range of pilot drills with addition of the X·treme Pilot 180.

Walter has introduced the Walter Prototyp Supreme TC610 and TC611 solid-carbide thread mills, high performance tools that deliver significant increases in thread quality, milling productivity and process reliability while boosting tool life.

Walter has introduced two new indexable insert cartridges for the Walter F2010 facemill.

The tough, versatile, and cost effective new Walter Titex DC150 family of solid-carbide drills brings Walter quality and reliability to the gritty world of everyday machining, where older machines, small quantities, and frequent workpiece changes is the order of the day.

Walter USA LLC has introduced three new Walter Cut GX Tiger-tec Silver CVD grooving and parting grades, the WKP13S, WKP23S and WKP33S, which are being introduced in combination with Walter's provden geometries UD4, UA4, UF4, RD4 and the plunge grooving and parting geometries GD3 and CE4.

Walter has added additional sizes and designs to its Walter Cut-SX single-edged grooving system for grooving and parting.

Walter has expanded its Tiger-tec Silver range of indexable inserts with three new ISO P geometries, all possessing a positive cutting edge design.

Walter USA LLC has introduced the M4000, a universal milling system that improves production while reducing tooling requirements, thus reducing costs.

Walter has introduced the Walter Prototyp Supreme MB265 and MB266 solid-carbide milling cutters, two new milling tools that boost productivity due to their high metal-removal rates, while also increasing process reliability thanks to design features that act to enhance stability while…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…