FM4 Positive Inserts

September 09, 2016

Walter has launched a major extension of its turning geometry program with new products that bring Walter precision and reliability to a range of new applications. Extensions include the FM4 positive inserts. Engineered for finishing stainless and high temperature alloys (ISO M, S), these inserts have excellent chipbreaking capabilities at low feed rates and low cutting depths. They are available in grades WSM10S, WSM20S and WSM30S.

Walter’s RM4 positive inserts are targeted at stainless and high-temperature alloys (ISO M, S) for roughing and medium machining operations. They are available in grades WSM10S, WSM20S, WSM30S and WMP20S.

The new FP6 positive inserts excel at finishing steels (ISO P) and provide superior chip control. They are available in grades WPP10S and WPP20S. The FP6 is a productive alternative to FP4 and MP4 and replaces PS5 in steel applications.

Walter’s FK6 positive inserts, available in grades WKK10S and WKK20S, are engineered specially for finish to medium machining. They are an alternative to MK4 and replace PS5 in iron applications.

Importantly, the Walter turning program extension also includes positive wiper inserts for PF and PM geometries. These inserts provide high surface quality and high feed rates. They also give users the flexibility of choosing to maintain their current surface quality with double the feed rate or 50 percent lower surface roughness with their current feed rate.  

Related Glossary Terms

  • alloys

    alloys

    Substances having metallic properties and being composed of two or more chemical elements of which at least one is a metal.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Walter USA LLC

Walter USA LLC has unveiled the new Walter Titex reamers.

Walter USA LLC has introduced the new Tiger̢蠉ã¢tec Silver Turning for steel turning applications.

Walter USA LLC has announced that its Tiger-tec Silver for Turning product line has fielded four new cutting tool insert geometries: the RP5 for roughing, the MP5 for medium machining, the MP3 for low carbon steels, and the FP5 for finishing.

Walter has introduced E47, the versatile new counterboring insert geometry designed for use with the Walter BoringMEDIUM and Walter BoringMAXI tooling systems.

Walter USA LLC has introduced a new series of ceramic inserts directed at machining high-temp alloys such as Inconel, Waspalloy and Stellite.

Walter USA LLC has unveiled the latest version of the Walter Prototyp Paradur Eco Plus blind hole tap, a versatile performer that also offers long tool life plus enhanced reliability.

Walter USA LLC has announced the availability of the Haimer Safe-Lock clamping system with specially modified Walter Prototyp solid carbide mills.

Walter USA LLC has announced that Tiger-tec Silver, its high-performance aluminum oxide coating that has been boosting the productivity of its milling and turning inserts, is now available for its Xtra-tec Insert Drills as well.

Walter USA LLC has introduced the Walter Prototyp Proto-max Inox, a solid carbide end mill that typically boosts stainless steel machining performance by as much as 50 percent when compared with conventional, universal solid carbide end mills.

Walter USA LLC has introduced Blaxx, a new shoulder mill that reportedly combines precision, high metal removal rates and process reliability in a single tool, with a high-gloss black finish that is both wear and corrosion resistant.

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