FW5 and MW5 Wiper Geometries

July 31, 2021
Wiper Geometries Boost Feed Rates, Maintain Consistent Surface Finish

Walter has unveiled the next generation in universal wiper geometries with its FW5 and MW5. These two new geometries deliver consistently good surface finish throughout the entire life of the tool, reducing machining time, and aiding productivity. FW5 and MW5 wiper geometries for turning and facing, with circumference-sintered indexable inserts, generate reduced cutting pressure enabling their use on thin shafts and for internal machining. 

The FW5 wiper geometries, with a new wiper curved cutting edge and V chip formation for short chips, can also be used on components with long overhangs thanks to the reduced cutting pressure. In addition, the MW5, with its longer cutting edge, is suitable for the highest feeds. The FW5 and MW5 are available on a variety of inserts. These new Walter geometries reduce machining time by increasing the feed by up to 300% while maintaining surface quality and can allow users to combine roughing and finishing operations using the same insert.

Related Glossary Terms

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Walter USA LLC

Walter USA LLC has unveiled the first indexable inserts with the new Tiger-tec Silver PVD aluminum oxide coating.

Walter USA LLC has announced the latest addition to its Walter Valenite line of ValCool cutting fluids: The VPLFC.

Walter USA LLC has introduced the Walter Titex X-treme Inox, a high performance solid carbide drill with internal coolant and special coating, designed to tackle stainless steel and other high-alloy ISO M materials.

Walter USA, LLC has announced a series of enhancements to its line of grooving products.

Walter USA LLC has introduced the new F4031 Xtra-tec Toric copy mill.

Walter USA LLC has introduced the Walter Prototyp Proto-max ST solid carbide end mill designed to provide superior performance in the machining of steel.

Walter USA LLC has introduced the Walter Prototyp Protodyn HSC thread former, a solid carbide tool engineered to boost thread forming cutting speed, productivity and tool life.

To thread a hole and countersink it in one operation, Walter USA LLC, Waukesha, Wis., (www.walter-tools.com/us) introduced a new version of the Prototyp TMC thread mill with a 90° countersink. "A lot of times it's cost-prohibitive to order a step drill, for example, or have a…

Walter USA LLC announces the expansion of its Xtra-tec F4045 milling cutter line with a new cutter designed with a medium pitch for use on lower horsepower machines and for difficult to fixture workpieces.

Walter USA LLC has expanded its line of Walter Cut tools for parting, grooving and turning with three new models optimized for shallow depth grooving of up to a maximum of 0.236" (6mm).

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…