BIG KAISER announces its HDC Straight Shank holder to the market, used for increased versatility. The slim design provides superior balance, concentricity and is suitable for reaching into confined areas.
Hydraulic chucks are excellent toolholders for machining processes that require high accuracy such as drills, reamers, ball mills, endmills, diamond reamers and grinding tools. They are for high-precision machining in automotive, aerospace, medical, and die and mold.
HDC Straight Shank super slim holders can be clamped into other base holders to extend overall reach of the tool assembly and avoid the need for special tools. The slim nose design provides the necessary clearance for use with deep workpiece access, making them an ideal solution for 5-axis tool holding requirements.
The BIG KAISER HDC toolholders are simple to use; only one hex key wrench is needed to clamp or loosen the cutting tool, making tool changes fast and easy without special equipment. Every HDC toolholder is guaranteed to 0.00012” TIR at 5 times diameter. Optional straight collets can also be used to increase the range and versatility of each size.
Machining operation in which material is removed from the workpiece by a powered abrasive wheel, stone, belt, paste, sheet, compound, slurry, etc. Takes various forms: surface grinding (creates flat and/or squared surfaces); cylindrical grinding (for external cylindrical and tapered shapes, fillets, undercuts, etc.); centerless grinding; chamfering; thread and form grinding; tool and cutter grinding; offhand grinding; lapping and polishing (grinding with extremely fine grits to create ultrasmooth surfaces); honing; and disc grinding.
As opposed to measuring, printing a label and punching the data into the control, SPI prints a tool label with a QR code at the presetter that’s then read by the SPI module at the machine control. The system can also be configured to send measurements directly into the tool NC’s offset table.
The EWA68 boring head has a travel range of .866” on diameter, and with the smallest insert holder, it covers the range of Ø2.677-3.543”. This means that similar-sized bores on the same part could be produced with a single boring head. With the addition of two larger insert holders, the range can…
Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from Sphinx can transform this process using an innovative geometry that improves cycle time, tool life and surface quality.
The Nirox geometry has a degressive helix angle equal to 30 degrees at the point and is designed for accurate and precise hole location up to 9xD. A modern, TiAlSiN based coating allows for enhanced chip and coolant evacuation in difficult to machine and adhesive materials, such as titanium,…
Due to the small sizes of these boring heads, the digital display will no longer be present on the head itself, rather the adjustment value will be shown on a separate mobile device or tablet that has the BIG KAISER App installed. Once connected to the head, the App also can be used to set the…
The HDC jet-through type holders are ideal for high-precision 5-axis machining with maximum RPM of 35,000 and clamping range of ¼” to ½” and fit nearly any application in the automotive, aerospace, medical, and die and mold industries.
The exclusive FLM 3D chip-breaker design is used on PCD-tipped inserts ideal for finishing of aluminum components, where traditional flat-top inserts may produce a large continuous nest of chips that is difficult to remove from the bore and/or tool, even with high-pressure coolant. Three different…
BIG KAISER Precision Tooling is adding more than 30 pressed-geometry carbide inserts for its tools. The new insert design is the result of extensive research and testing.
BIG KAISER has added inch standard sizes for the U.S. market to the production of its BIG-PLUS BBT30 basic arbors (shell mill holders, endmill holders, shrink fit and blanks). The expansion allows for enhancements to the BBT30 program that satisfy demands specific to the North American market.
BIG KAISER has released a new set of insert grades for its indexable tools—C-Cutter Mini, C-Centering Cutter and Fullcut Mill. The new inserts are optimized to extend tool life in stainless steel or aluminum.
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