Walter has introduced new parting blade adapters for BMT/DO machines that ensure precision cooling of both the insert and the parting blade, thus improving chip control and tool life, and helping to increase productivity. With the Walter design, the coolant flows through the adapter directly into and through the parting blade to the cutting zone. An O-ring seal ensures that the coolant transfers efficiently and with no loss of pressure. In addition, for particular applications the adapters can also be used with external cooling, either alone or in conjunction with internal cooling. This is done simply by adjusting the coolant nozzle.
Installing the new parting blade adapters requires only a single bracket, whether the adapters are installed in the standard position or overhead. As an additional benefit, the adapter has adjustable center height for each individual workpiece within a range of ±0.020 in. (±0.5 mm). This allows an exact center position to be set on any workpiece, without additional tasks.
The precision coolant supply ensures excellent chip control and minimal tool wear. Machine productivity is increased by minimizing downtime to clear large chip volumes. The robust holder allows machining in any position required, minimizing vibration during operation.
Walter's new BMT/DO parting blade adapters work with a coolant pressure of 145 to 1,160 psi. This means that they can be used on virtually any machine with a BMT interface.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
The RM5 stainless steel roughing geometry from Walter USA LLC features guided twin-channel coolant targeted at the chip. This provides maximum cooling and enhanced tool life for machining ISO M stainless steels and ISO S high-temperature alloys, according to the company.
The aim of the Perform drill line is to offer customers the same outstanding Walter quality they have come to expect, but without having to pay for a level of performance that offers them no benefits at all. The DC150 Perform affords significant advantages primarily where users need to machine…
The new M2131 Sky·tec Ramping Cutter from Walter reportedly brings new, higher levels of process reliability to the machining of nonferrous metals such as the aluminum wrought alloys or aluminum lithium alloys often used in aircraft structural components. The cutter allows shorter machining time…
Walter says its double-sided ISO indexable inserts with RP7 geometry provide maximum process reliability in rough turning by combining a ground contact surface with an optimized profile that has a tailored protective chamfer to guard against fracturing. The RP7 benefits from a new design that…
Walter has announced the addition of the M4256, M4257 and M4258 high-performance helical milling cutters to its M4000 family. The M4000 program offers the advantages of a system insert concept that allows one insert style to be used in a variety of tools, permitting a wide array of milling…
The WDN10 from Walter, a high-performance and wear-resistant polycrystalline diamond (PCD) insert delivers outstanding hardness, a low coefficient of friction and minimum heat distortion. This helps result in maximum productivity and cost efficiency in the high-speed machining of nonferrous…
Walter has introduced the Walter BLAXX M3016, a heavy-duty milling cutter with the ruggedness and power needed to make heavy cuts seem easy. The M3016 tackles ISO material groups P, M and K, and difficult applications such as machining frames made from cast iron for large molds, or housings for…
Walter has introduced the Tiger·tec Silver grade WSM45X, creating an indexable inserts with high-temperature resistance, improved wear resistance, outstanding toughness, and exceptional hardness. These key features of inserts in the new Tiger·tec Silver grade WSM45X can boost performance by up to…
What if your tools could talk to you, providing you with timely information about their status and the conditions they were encountering, as well as tips that enhance your specific application? With Walter’s new wear-optimization app, they can.
Walter has introduced the Walter Titex DB133 Supreme, a solid-carbide microdrill that reportedly delivers tight tolerances, high-quality surface finishes, superior process reliability and longer tool life. The difference for the DB133 Supreme begins with the use of grades WJ30EL and WJ30ER,…
PRODUCTS
