Product News

Mazak Corp.'s family of hybrid multitask machining centers includes the VTC-300C FSW, which combines advanced milling capabilities with friction stir welding (FSW) technology. With a full traveling-column design, automatic toolchanger and powerful 40-taper spindle in addition to the FSW package, this machine helps shops achieve reduced lead times and greater part accuracy with less required capital equipment and floor space – all while enabling completely novel methods for processing parts with strong welds.

Mazak Corp.'s Quick Turn 550MY CNC turning center with multitasking combines advanced technology, productivity and value to deliver exceptional performance for shops large and small. As an MY configuration machine, the Quick Turn 550MY features milling capabilities and Y-axis functionality along with a standard through-hole chuck package to process a wide range of medium or larger-diameter parts in single setups.

The versatile Variaxis i-800 machining center uses full, simultaneous 5-axis capabilities to perform multiple and complex curved-surface machining on large, heavy workpieces in single setups. The Variaxis i-800 reduces production lead times, improves machining accuracy and lowers operating expenses. Furthermore, it can tackle a wide range of applications, from heavy-duty cutting to high-speed cutting of aluminum and other nonferrous materials.

Mazak Corp.'s VC-500A/5X vertical machining center cost-effectively processes small complex parts, such as throttle bodies, with the full 5-axis machining enabled by the machine’s trunnion-style rotary/tilt table. The machine features the Mazatrol SmoothX CNC, a control that delivers many advanced functions to allow for faster part cycle times and easier EIA/ISO or Mazatrol programming.

Mazak Corp.'s Kentucky-built VCN-570C vertical machining center paired with an integrated automation package and equipped with the company’s Smooth Synchronous Tapping Software. Designed to process large parts or multiple small workpieces in single machine setups, the VCN-570C brings advanced technology, performance and value to an expansive range of metalworking applications.

Now equipped with the fast and powerful Mazatrol SmoothX CNC is the Mazak VTC-800G-30S vertical traveling column machine.

Beckhoff Automation has announced another addition to the popular family of ultracompact C60xx series Industrial PCs (IPCs) with the new C6025. This space-saving IPC delivers the high computing performance of the Intel Core i series in a fanless, small-form-factor device. The new Intel Core i U processors, with exceptionally low power requirements, have made this advancement possible.

Mazak Corp.'s HCN-6800 is a heavy-duty horizontal machining center that combines advanced technology and value with a high level of performance and productivity for large-part machining. Equipped with the Mazatrol SmoothG CNC, the machine’s advanced programming features and functions offer ease of use, speed and further enhanced machine performance.

Mazak Corp. offers the Integrex i-200ST AG hybrid multitask machine for Done In One gear production. Equipped with the Auto Gear (AG) package, the machine efficiently processes mid-size complex components with the added versatility of twin spindles, milling spindle (S) and a lower turret (T), as well as a full range of Smooth Technology solutions.

Mazak Corp. has introduced its new Mazatrol SmoothAi CNC, which is available on the Integrex i-450H S Multi-Tasking Machine. In addition to the control, the machine has a new design that increases flexibility and enhances machine performance for significantly easier automation integration, allowing shops to cost effectively boost the output of existing workforces.

Mazak Corp. offers its Multiplex W-200Y Multi-Tasking CNC turning center, which can be paired with a GL150 gantry loader/unloader for continues part flow. The factory-supplied GL150 gantry loader/unloader provides fast workpiece exchanges to achieve approximately 20% shorter load/unload times thanks to a new rack-and-pinion design that allows for simultaneous motion of doors, chuck confirmations and linear rail motion to reduce overall tack times.

Mazak Corp. offers its Kentucky-built Quick Turn 250MSY multitasking machine, which can be paired with GR100 gantry robot automation for continuous Done In One part production. The Quick Turn 250MSY features two turning spindles, milling capability and Y-axis off-centerline machining. Its main turning spindle headstock features a 10" chuck mounted on a 35-hp, 4,000-rpm integrated spindle motor that generates 343 ft.-lbs. of torque for heavy-duty metal removal.

Monaghan Tooling Group introduces their Mechanical Joining Tools, which join tubing to flanges and fittings, creating secure, leak-proof joints that withstand up to 20,000 lbs. of hydrostatic pressure. Superior to welded, brazed or crimped joints, mechanically joined parts will not leak, pull apart, or loosen due to pressure, vibration, or temperature changes.

The high-speed Mazak FJV-35/80 double-column vertical machining center offers high precision over extended periods of operation with enhanced performance, Intelligent Functions and rigid machine construction. Suitable for a wide range of industries, including aerospace, construction, die and mold, and heavy machine, the versatile FJV-35/80 accommodates up to 6,614 lbs. on a 88.19" x 29.53" work table.

Mazak Corp.'s HCR-5000 horizontal machining center is a 5-axis machine that provides efficient, high-speed machining of small and mid-sized aluminum components and allows for several automation options for increased output. Designed to provide the aerospace and semiconductor/high-tech industries and others with numerous technological innovations, the HCR-5000 offers, in addition to 5-axis machining, a range of high-speed spindle options, from a standard 12,000-rpm spindle up to a 30,000-rpm version, each of which feature an integral spindle/motor and core cooling that minimize thermal growth for higher accuracy. The machine’s auto toolchanger (ATC) features a standard 40-tool magazine with options for 80, 120 or 160 tools available to fit individual shops’ needs.

Mazak Corp.'s highly productive Integrex i-300ST multitask machine is available with the company’s spindle health monitoring system. As a revolutionary new tool powered by AI technology, the system monitors spindle health to help minimize unexpected machine downtime.

Mazak Corp.'s Integrex i-500 advanced multitask machine is the biggest model in the Integrex i Series family and offers manufacturers more options for machining large, complex workpieces. The machine is available with a 5.2” bore and a 15” chuck on the main horizontal turning spindle and is capable of C-axis indexing in 0.0001-degree increments and comes standard with a 40-hp (30 kW) integral spindle motor that provides a maximum spindle speed of 2,500 rpm.

Mazak Corp. offers the high-performance (HP) configuration of its versatile QTU-350 turning center. The Kentucky-built machine can be paired with a RoboJob TA200 automation package to further boost the productivity of this simple, but innovative machine.

Mazak Corp.'s Quick Turn 450 CNC turning center combines advanced technology, productivity and value to deliver exceptional part processing for shops large and small. Additionally, Mazak now offers the machine with an optional, powerful 60-hp integral motor main spindle.

Abrasive grinding and sandblasting are common ways to restore rusty metal surfaces and prepare them for painting. A much easier and very effective alternative is to coat the rust with CorrVerter, a water-based rust passivating primer from Cortec Corp.