Product News

PFERD has introduced VICTOGRAIN, a new high-performance abrasive grain whose design features make it one of the most effective abrasives in the world. Its precision-formed abrasive grain triangles are identical in shape and size. Their cutting edges are applied to the workpiece at the optimal angle so that each individual grain needs little energy to penetrate the workpiece.

How can we make an outstanding product even better? By meeting the needs of Industry 4.0 – not in the future, but now. With the Power Clamp Comfort i4.0 shrink-fit system, Haimer is setting new standards regarding digital connectivity and communication of tools and machines for the new world of manufacturing.

The application fields of part cleaning processes using aqueous media range from coarse through intermediate to fine and ultrafine cleaning. Before an investment in suitable cleaning equipment is made, key questions regarding cleaning quality, throughput, cycle times, process stability and cost efficiency must be answered. Ecoclean addresses these aspects via different machine concepts adapted to the respective industries and tasks.

The Vomat UBF concept is a vacuum band filter equipped to handle a wide variety of sludge materials, such as ceramic, HSS, brass, aluminum oxide and disc abrasion.

A line of beam splitters for lasers from 100 Watts up that are designed for use at 45 degree angle of incidence and 10.6 microns has been introduced by Laser Research Optics.

Walter has expanded its productive and cost-effective Walter Perform lineup of TC115/TC216 taps with an array of new sizes, giving these highly flexible taps an even wider range of application in a variety of materials. They provide an excellent means of cost savings, especially with small and medium batch sizes.

Heidenhain Corp.'s Acu-Rite brand introduces new software for its versatile 300 series digital readout (DRO) that now allows users to control a sinker EDM. This new development broadens this established DRO’s use to include all of the most common manual shop machines such as milling, turning, grinding and now EDM in a single DRO.

In response to high demand, Schunk has increased its product line of power-amplified 5-axis vises, which are now equipped with an adjustable center. The maintenance-free Schunk Kontec KSX-C is now available in four base body lengths (330 mm, 430 mm, 500 mm and 630 mm) and two heights (174 mm and 125 mm).

Now there’s a better way to brighten brass, copper, bronze nickel and silver while protecting the metal from re-tarnishing. It’s called Presto Bright Dip, newly introduced by Birchwood Technologies, the metal finishing experts.

API has announced the launch of its laser tracker rental program. The program allows manufacturers to gain access to API’s benchmark Radian laser tracker to perform specific measurements, alignments and calibration tasks or overcome periods of bottleneck for its own portable measurement equipment. API trackers can be rented daily, weekly, monthly or for longer periods.

Mitutoyo America Corp. announces the release of the QS-L Vision Series to its Vision Measuring System Line. The new scope series features a high definition and high-speed auto focus 3-megapixel camera, a four-quadrant LED ring light using high-intensity to provide better observation performance and an interchangeable objective lens zoom unit that produces a very sharp image due to a high numerical aperture.

Among machinists, Haimer shrinking, balancing and presetting machines are known to be extremely low-maintenance, robust, durable and reliable. But even the highest quality components wear out eventually. The best way to avoid downtime is to have a regular service check from an experienced Haimer application engineer. It’s the same idea as giving your car that routine oil change to keep it in tip top shape. Knowing your equipment is in top operating condition gives you much more confidence than just assuming (or hoping) it is.

The SCHUNK ROTA NCR-A sealed 6-jaw pendulum compensation chuck has special seals at the jaw interface and the piston to keep the grease from being washed out and the clamping force from being gradually lost. Even in the case of low clamping forces, precise functioning of the chuck is ensured, and at the same time the seals ensure than an ingress of chips and dirt into the chuck body is avoided. As a result, process safety increases, and the maintenance intervals extend. This means that the lathe chuck doesn’t have to be lubricated or cleaned as often.

Metalworking processes like machining, sawing, grinding, buffing, polishing, fettling, brushing, drilling, cutting and abrasive blasting can create fine metal particles that become airborne and present an explosion hazard, if these metals are combustible. To help reduce this risk, Camfil APC offers Venturi and Vortex wet scrubbers.

Wire-cutting electrical discharge machining (EDM) is a mature technology, but GF Machining Solutions continues to push the limits of EDM with the new AgieCharmilles CUT AM 500 horizontal wire EDM. This fast, precise and automation-ready machine is dedicated to metal additive manufacturing (AM), making it easy to separate additively manufactured metal parts from the build plate while maintaining geometrical accuracy and ensuring assembly readiness.

While we still a way to go to achieve autonomous driving on the road, but factories are miles ahead: AGVs (automatic guided vehicles) are already being used in the area of production. They are responsible for intralogistical tasks in production transporting workpieces from unfinished parts to finished parts between the respective stages of production. Here’s how raw material makes it into a fully automated production system finished parts exit the system with Liebherr solutions.

A drill, a milling cutter, an ultimate machining strategy with perfectly tuned parameters; this is needed, when machining medical screws made from titanium or stainless steels. Mikron Tool developed a turnkey solution, which simultaneously does the machining of hex lobular bone screws (better known as Torx) 50% faster, guaranteeing also a high degree of precision of the profile and achieving nearly burr-free results.

Kennametal has developed a 3D-printed stator bore tool to meet growing customer demand for lighter weight tooling solutions used to machine components for hybrid and electric vehicles. E-mobility components are typically machined on small, low-horsepower CNC machining centers that require lighter weight tooling solutions. Kennametal’s 3D printed stator bore tool weighs half that of the conventionally manufactured version, while still meeting accuracy, roundness and surface finish requirements for aluminum motor body boring.

Kennametal announced an expansion of the turret-adapted clamping units (TACU): ER-ready driven units in conjunction with a line of solid ER collets that are threaded to accept screw-on milling cutters.

Kyocera Precision Tools introduces a CVD-coated cermet grade for production in a wide range of finishing applications. The CCX Grade is a new technology composed of a unique, high-strength cermet insert with a thick layer of CVD coating.