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ZOLLER Inc.

Products

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Smart Cabinets
The ZOLLER Smart Cabinets provide storage solutions for all single components, assemblies, holders and accessories. Thanks to their connectivity to ZOLLER TMS Tool Management Solutions software, the Smart Cabinets allow you to precisely track the exact location of any given tool, and to track who checked the tool out, for which machine and too…
Zoller's Collaborative Robotic Assistant - cora
The ZOLLER »cora« collaborative robotic assistant supports you in all standard tasks for tool preparation, fully automatically. Your tools can be picked, assembled, clamped, cleaned and labelled, fully automatically.
»powerShrink« Inductive Heat Shrinking Device
ZOLLER »powerShrink« is the inductive heat shrinking device for HSS and hard metal tools, with which you can considerably reduce the fitting times in your manufacturing: In max. 10 seconds your tools are heat shrunk, cooled after just 40 further seconds and are ready for production.
»toolBalancer« Balancing System
The latest HSC machines work with high speeds and therefore need precisely balanced tools. The ZOLLER »toolBalancer« — the high-precision balancing system specifically for toolholders, grinding wheels and rotors — gives you precisely balanced tools.
ZOLLER »venturion« Tool Presetting and Measuring Machine
ZOLLER Inc. introduces the new ZOLLER »venturion«, a premium presetting and measuring machine for all kinds of tools. The »venturion« is made from the finest components to ensure ZOLLER users have a reliable machine to preset and measure all their tools for years to come.
Presetting, Measuring Products for Precision and Fine Machining
Precise metal machining creates new challenges for engineers and machinists to achieve maximum precision and surface quality on workpieces. However, precision doesn’t just start at the machine tool, but is instead begins earlier in the manufacturing process—with the perfectly preset tool.
»threadCheck« High-End Universal Measuring Machine
»threadCheck« is the ZOLLER high-end universal measuring machine for distortion-free and accurate measurement of helical tools, specifically taps and hob cutters.
»titan« Automated Measurement System
»titan«, the new high-end universal genius from Zoller Inc., allows fully automated measurements including cutting edge preparation using one system.
pomBasic Inspection Device
Zoller Inc. offers the »pomBasic« inspection device. The »pomSoft« image-processing software measures the geometries of drills, milling cutters, countersinks and now saw blades.
>>pomSkpGo<< Inspection Device
With ZOLLER's >>pomSkpGo<<, the cutting edge preparation can be checked and analyzed quickly in a precise and process-oriented manner, directly in ZOLLER's own production facilities or on the customer's premises — when required also remotely, by mobile.
Tool Management Apps
ZOLLER has launched three new apps for each of its TMS Tool Management Solutions software packages to give users access to their tool data at any time from any location.
>>3dCheck<<
3D is the trend in measuring technology. A number of geometries can only be captured and evaluated in 3D, and they are also a lot closer to the construction drawings which are prepared in 3D. ZOLLER has intelligently adopted this trend and presents visionary options in metrology with the five-axis CNC machine >>3dCheck<<.
>>smile<< Tool Presetter
The new >>smile<< tool presetter combines decades of experience and user-oriented development with typical ZOLLER innovation, according to the company.
TMS Tool Management Solutions Interface
CGTech, the developer of VERICUT CNC verification and simulation software, and ZOLLER, a leading presetting and measuring machine manufacturer and expert in the field of tool management, have announced a new product to better serve the customer base of the two companies.
>>roboSet<< Automation Solution
ZOLLER's >>roboSet<< features a six-axis articulated arm robot, equipped with a sensor with sensitive force-moment strain gage and two pneumatic parallel grippers at D 3-12mm.
Tool RealityCheck
Is there a user out there that has never experienced the following situation? Programmed nominal data does not comply with real, actual data. A situation that can lead to costly collisions within the machine tool. With its new software module tool realityCheck ZOLLER has developed a solution to prevent expensive machine crashes.
ESPRIT-ZOLLER Interface
DP Technology Corp., creator of ESPRIT computer-aided-manufacturing software, and ZOLLER GmbH & Co. KG., provider of tool-measurement machines and solutions, introduced the new ESPRIT-ZOLLER Interface for ZOLLER TMS Tool Management Solutions.
>>hobCheck<<
A unique selling point of Zoller's newly developed universal genius for measuring hobbing machines is the intuitive, easy-to understand operation, fast measuring in combination with image processing plus sensors and a representative documentation.

Industry News

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Significant events and trends in manufacturing for this year and beyond

No one can predict the future of manufacturing, but those who supply tooling, software or equipment are closer to the ins and outs of the manufacturing industry than most. This gives them an almost prescient ability to forecast what’s coming down the pipe, offer recommendations on what manufacturers need to be successful in these turbulent times…

Zoller hosts open house to accelerate success

“Accelerate Success” was the theme of this year’s Zoller Open House & Technology Days, which took place May 9-11 at Zoller Inc.’s headquarters in Ann Arbor, Michigan. Presented here are highlights from the May 10 agenda.

ZOLLER Open House Focuses on Integrating Success

“Why do we do what we do?” asked Alexander Zoller, president of ZOLLER Inc., during his welcome and keynote address on the first day of the two-day ZOLLER Open House & Technology Days, which took place June 12-13 at the company’s headquarters in Ann Arbor, Michigan. He answered, “It’s in our blood.”

Zoller Inc. begins webinar series

As we enter a month of navigating business in the midst of this pandemic, we know that there is anxiety about the future. In uncertain times, it is more important than ever that we share experiences and learn from one another. That is Zoller Inc.’s primary objective now: to deliver resources that allow us to provide support and insight that will…

Student-run business hones tomorrow's leaders

Eagle Manufacturing is a thriving student-run manufacturing business out of Brown County High School in Nashville, Indiana.

ZOLLER announces winners of 2024 Toolroom of the Year

Zoller Inc. selected the winners of its inaugural Toolroom of the Year competition during the 2024 International Manufacturing Technology Show in Chicago.

Hassay Savage qualifies microtools using Zoller system

Hassay Savage, which manufactures and supplies micro cutting tools such as broaches, round tools, reamers and drills, was searching for a new method of qualifying its micro cutting tools when company owner Robert Savage watched a demonstration of the Zoller Inc. »pomBasicMicro« at an American Gear Manufacturers Association event. Soon after,…

Hot trends in cutting tools

Fast, flexible custom tooling, easy access to tool data through cloud technology and automation are some of the technologies driving tool production processes, according to a recent discussion between two industry executives.

Zoller to host 2024 Open House and Technology Days

Explore integrated solutions that make manufacturing more efficient at Zoller Inc.'s 2024 Open House and Technology Days.

Articles

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Presetting Tools Pays Off

Column:
Productive Times
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Tool management digitalization

Author:
CTE Staff
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Productive Times
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Preset for success

Author:
William Leventon
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Feature Article
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Inspection systems get friendly

Author:
William Leventon
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Feature Article
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Productive presetting

Author:
Kip Hanson
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Feature Article
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Save time by setting tools offline with a presetter

Author:
Kip Hanson
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Feature Article
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Rapid prototyping on a CNC machine tool

Author:
Kip Hanson
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Feature Article
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Reducing setup times frees up time for making chips

Author:
Christopher Tate
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Feature Article
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Sponsored Content

Videos

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ZOLLER Automation Days 2023

ZOLLER Inc. welcomed manufacturing professionals from a range of industry verticals to its North American headquarters in Ann Arbor, Michigan, for Automation Days on Aug. 9 and 10, 2023. Customers and industry leaders highlighted the unique solutions ZOLLER offers to automate cutting tool management and establish more resilient, reliable processes…

ZOLLER support for student-run shop

This 5-minute video report on Eagle Manufacturing, a student-run business at Brown County High School in Nashville, Indiana, is presented as a video supplement to the following Lead Angle column published in the October 2023 issue of Cutting Tool Engineering magazine.

CTE Booth Visit with ZOLLER @ Eastec

Sales Engineer Emily Brunnschweiler provides an overview of the products featured at the ZOLLER Inc. booth during Eastec 2023. On display were the »pomBasic« inspection solution, the »genius« universal measuring system, the »smile 420« tool presetter, the »toolBalancer 550«, the »powerShrink 600«, the »redomatic 400« heat-shrink presetter, as…

IMTS 2022 Booth Visit with ZOLLER

ZOLLER Inc. President Alexander Zoller highlights new tool heat shrink technology and more while Matt Brothers, Industry 4.0 Tech Center manager, describes a new measuring program for presetting skiving cutters.

ZOLLER75LIVE - »genius« REIMAGINED

Join Zoller's tool inspection solutions experts, Werner Lueken & Matt Brothers, for a special edition of the ZOLLER75LIVE event series on May 19/20 as we unveil the latest ZOLLER Innovation in tool inspection — the »genius« — during a live broadcast from our North American Headquarters in Ann Arbor, Michigan.

From art to part at Zoller Innovations Days

Zoller Inc. hosted its open house and Innovation Days event June 19-20 at the tool presetting and measuring equipment manufacturer’s new facility in Ann Arbor, Mich.

Virtual measuring machine offers 'substantial' time savings

Another recent Zoller innovation is »caz« software – Computer-Aided Zoller, the virtual measuring machine. “It’s going to be a huge time-saver,” Matt asserted. “Previously we would have to create the inspection program in front of the inspection machine. Since our Star Cutter tool grinding machines come with Numroto operating software, we can…

In-process tool checking saves time, guarantees quality

Northern Tool, a division of Star Cutter Company, Farmington Hills, MI, is well-known for designing and producing special carbide cutting tools, often for automotive powertrain production, that accomplish more than one cutting operation in a single pass.

Zoller unveils 3D Check, Titan and cost per click calculator

Zoller unveils 3D Check, Titan and cost per click calculator at IMTS 2014.

Zoller displays 3D Check at IMTS 2014

Zoller displays its 3D Check machine during IMTS 2014.

Zoller: Tool life monitoring

Robert Auer, an engineer and key account manager with Zoller, took a few minutes during IMTS 2010 to walk through the company's tool life monitoring and management system.

People & Companies

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Zoller demonstrates latest technology at two-day event

Zoller Inc. hosted its annual Zollerfest on Oct. 2-3 at its North American headquarters in Ann Arbor, Michigan. Zollerfest is an annual technology days and open house event that combines the celebration of the company’s German heritage and its presetting, measuring, inspection, tool management and automation technology to create a truly unique…

Zoller's Automation Days highlights cutting tool processes

The event marks the launch of the Toolroom of the Year competition and the upcoming roboBox roadshow.

Zoller schedules fourth annual open house and technology days

Zoller's fourth annual Open House & Technology Days is May 9-11 at the company's state-of-the-art North American headquarters in Ann Arbor, Michigan.

Zoller Inc. joins Oregon Manufacturing Innovation Center Research and Development

Scappoose, Oregon – The Oregon Manufacturing Innovation Center Research and Development (OMIC R&D) is excited to welcome ZOLLER as its newest member.

Zoller schedules automation-focused event

Zoller Inc. will host an automation-focused event called “Automate. Success.” The event Aug. 9 and 10 at the company’s Ann Arbor headquarters will offer a roadmap for how Zoller can digitize, automate and connect manufacturing processes to achieve greater efficiency and profitability.