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Cutting Tool Engineering July 15, 2015

July 2015

July 2015 covers advanced machining growth, additive manufacturing, and tax policy. It also looks at turning and workforce development.

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Vol. 67 • Issue 7

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Fax+1 817 258 3221, [email protected]

s No Time

for Downtime! Interchangeable solid carbide reaming head Wide range of ISOTURN small sized system for accuracy and high productivity inserts for increased profitability ISCAR METALS INC. 5/26/15 11:15 AM.

s No Time for Downtime! Interchangeable solid carbide reaming head Wide range of ISOTURN small sized system for accuracy and high productivity inserts for increased profitability ISCAR METALS INC. Tel+1 817 258 3200, Tech Tel 1-877-BY-ISCAR Fax+1 817 258 3221, [email protected] www.iscarmetals.com 5/26/15 11:15 AM

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800.526.4473 www.ChemetallNA.com

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Our innovation is reflected in every application Chemetall Metalworking Fluids win the Frost & Sullivan 2014 Best Practices Award for New Product Innovation. Let us show you how our full line of metalworking fluids can help your process be a rewarding experience. Call or visit our website today!

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Sumicarbide

AC6030M / AC6040M

Absotech Platinum Coated AC6030M PVD Grade for general purpose cutting of stainless steels. New TiB2 surface layer creates excellent adhesion and chipping resistance. Absotech Bronze Coated AC6040M PVD Grade for interrupted cutting of stainless steels. Our AC6030M and AC6040M Grades achieve higher wear resistance with up to twice the tool life compared.

AC6030M / AC6040M Absotech Platinum Coated AC6030M PVD Grade for general purpose cutting of stainless steels. New TiB2 surface layer creates excellent adhesion and chipping resistance. Absotech Bronze Coated AC6040M PVD Grade for interrupted cutting of stainless steels. Our AC6030M and AC6040M Grades achieve higher wear resistance with up to twice the tool life compared to conventional grades. Now available with the new

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Certifiedtoolandgrinding

s YMW High Performance Taps

Zelx SS NI TI AL YMW Out Performing the Competition Since 1991 EXLUSIVE LINE OF HIGH PERFORMANCE CARBIDE TOOLS & SPECIALS IN HOUSE COATING CAPABILITIES FAST TURNAROUND MULTIPLE FACILITIES YMW TAPS USA MADE IN THE U.S.A. FREE Sample Taps Program Contact your YMW distributor or Ask Us Customer Service (855) YMW-USA1 4475B Infirmary Road, Miamisburg, Ohio 45342.

s YMW High Performance Taps Zelx SS NI TI AL YMW Out Performing the Competition Since 1991 EXLUSIVE LINE OF HIGH PERFORMANCE CARBIDE TOOLS & SPECIALS IN HOUSE COATING CAPABILITIES FAST TURNAROUND MULTIPLE FACILITIES YMW TAPS USA MADE IN THE U.S.A.

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older machines on your floor with Mastercam’s Dynamic

OUR TOOLPATHS

SAVE TOOLS DYNAMIC MOTION TOOLPATHS EVENLY DISTRIBUTE HEAT AND PRESSURE. Dramatically extend the life of tools and give new life to toolpaths. Milling even tough materials like titanium and Inconel is faster and smoother the Dynamic way. Save tools. Save time. Save money. Use Mastercam Dynamic toolpaths. NEW CuttingToolsEngineering-FullPage.idml 1 6/9/15 2:44 PM.

OUR TOOLPATHS SAVE TOOLS DYNAMIC MOTION TOOLPATHS EVENLY DISTRIBUTE HEAT AND PRESSURE. Dramatically extend the life of tools and give new life to older machines on your floor with Mastercam’s Dynamic toolpaths. Milling even tough materials like titanium and Inconel is faster and smoother the Dynamic way. Save tools. Save time. Save money. Use Mastercam Dynamic toolpaths. NEW

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A true performance guarantee ensuring your PRAB

• Chip and Fluid Systems Integration

• Risk Mitigation • Increased Metal Scrap Value • Wastewater Treatment Systems Your trusted partner in complete chip processing and environmental compliance support. Chip Systems Dualpak™ Briquetters Ultrafiltration Wastewater Treatment Systems equipment achieves the specific results it was designed and manufactured to deliver. And if you.

• Chip and Fluid Systems Integration • Risk Mitigation • Increased Metal Scrap Value • Wastewater Treatment Systems Your trusted partner in complete chip processing and environmental compliance support. Chip Systems Dualpak™ Briquetters Ultrafiltration Wastewater Treatment Systems A true performance guarantee ensuring your PRAB equipment achieves the specific results it was designed and manufactured to deliver. And if you need technical support, call us. We are available 24/7.

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Superiortoolservice

staying sharp

Shop Operations STRAIGHTENING SHAFTS, TUBES By Tom Lipton Shafts and tubes are straightened using the same flame straightening techniques used for plates. An easy way to straighten a shaft is in V-blocks or, better yet, mounted between centers in a lathe using piped coolant. The severity of the bend determines what type of.

staying sharp Shop Operations STRAIGHTENING SHAFTS, TUBES By Tom Lipton Shafts and tubes are straightened using the same flame straightening techniques used for plates. An easy way to straighten a shaft is in V-blocks or, better yet, mounted between centers in a lathe using piped coolant. The severity of the bend determines what type of

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EMAIL [email protected]

You need Cutting Tools. We have them.

Your “One Stop” for Cutting Tools.

You need Cutting Tools. We have them. PHONE 800-255-1701 FAX 800-338-4857 EMAIL [email protected] PRODUCT LITERATURE at www.morsecuttingtools.com Your “One Stop” for Cutting Tools

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Morsecuttingtools

“ONE STOP”

YOUR 31695 Stephenson Hwy. Madison Heights, Michigan 48071 CUTTING TOOLS RECEIVE IT FAST NOW SHIPPING FROM Madison Heights, MI Bensenville, IL Denver, CO Fort Worth, TX Anaheim, CA Seattle, WA.

YOUR “ONE STOP” 31695 Stephenson Hwy. Madison Heights, Michigan 48071 CUTTING TOOLS RECEIVE IT FAST NOW SHIPPING FROM Madison Heights, MI Bensenville, IL

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JWR

Jet Edge

An EDGE X-5 5-axis waterjet system from Jet Edge can produce complex contours. Abrasive waterjet machines peralloys—in a host of environments, includ- ing short-run job shops, R&D labs, contract become easier to use and manufacturers and high-volume OEMs. A more affordable as equipment pure waterjet is suitable for cutting software.

Jet Edge An EDGE X-5 5-axis waterjet system from Jet Edge can produce complex contours. Abrasive waterjet machines peralloys—in a host of environments, includ- ing short-run job shops, R&D labs, contract become easier to use and manufacturers and high-volume OEMs. A more affordable as equipment pure waterjet is suitable for cutting software materials, while an abrasive waterjet cuts hard evolves. materials, and most waterjet machines can perform either function. As vice president of waterjet machine tool Burnham came to this realization when

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Jmperformanceproducts

Can your retention knob do this?

Our’s can: Increase productivity 10-30%. Reduce run-out. Increase machine feeds & speeds. Increase spindle life. Reduce chatter and harmonics. Reduce set-up times. Improve finishes. US Patent: 8,998,545 B2 Performance Guaranteed. Try A Free Sample Today! We guarantee JM’s High Torque retention knobs will improve machine performance on your most critical applications

Can your retention knob do this? Our’s can: Increase productivity 10-30%. Reduce run-out. Increase machine feeds & speeds. Increase spindle life. Reduce chatter and harmonics. Reduce set-up times. Improve finishes. US Patent: 8,998,545 B2

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888-340-8665 • 888-383-8665 Fax • www.nachiamerica.com

AQUA EX FLATSERIES

A Break-Through in Cutting Technology #1 Selling Flat Bottom Drill One Step Drilling with Minimal Burr 715 Pushville Rd, Greenwood, IN 46143.

AQUA EX FLATSERIES A Break-Through in Cutting Technology #1 Selling Flat Bottom Drill One Step Drilling with Minimal Burr 715 Pushville Rd, Greenwood, IN 46143 888-340-8665 • 888-383-8665 Fax • www.nachiamerica.com

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Giisolutions

Smart Saws

Joe Suydam, inside sales and mar- keting specialist for Behringer Saws Inc., Morgantown, Pa. “As with any machine tool, a rigid frame is criti- cal to tool life and part accuracy.” Behringer uses cast iron for the bow frame and other major compo- nents, “which we feel is far better at damping vibration than steel weld-.

Smart Saws Joe Suydam, inside sales and mar- keting specialist for Behringer Saws Inc., Morgantown, Pa. “As with any machine tool, a rigid frame is criti- cal to tool life and part accuracy.” Behringer uses cast iron for the bow frame and other major compo- nents, “which we feel is far better at damping vibration than steel weld-

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Tungaloyamerica

DrillLine

TungSIX-drill Most economical solution for drilling! First double sided 6 cornered insert for drilling with superior performance Follow Us Tungaloy America, Inc. Contact Tungaloy America for details: 3726 N. Ventura Dr

DrillLine TungSIX-drill Most economical solution for drilling! First double sided 6 cornered insert for drilling with superior performance Follow Us www.tungaloyamerica.com Tungaloy America, Inc. Contact Tungaloy America for details: 3726 N. Ventura Dr. 888-554-8394 Arlington Heights, IL 60004

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Pctcutters

VARIABLE ENDMILLS

Increased metal removal rates | Large depth-of-cut | Chatter-free machining Higher speeds & feeds | Superior surface finish on the part Now Improved with TM Superior Cutter Performance Aluminum Alloys Inconel Titanium Titanium Titanium Inconel Hardened Steels Stainless Steels Stainless Steels Stainless Steels Titanium | SST.

VARIABLE ENDMILLS Increased metal removal rates | Large depth-of-cut | Chatter-free machining Higher speeds & feeds | Superior surface finish on the part Now Improved with TM Superior Cutter Performance Aluminum Alloys Inconel Titanium Titanium Titanium Inconel Hardened Steels Stainless Steels Stainless Steels Stainless Steels Titanium | SST NE W

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Storloc

Productive Times

ipm and 1,300 sfm. You can go by Custom the manufacturer-recommended Machining speeds and feeds, but it really de- applies Kaiser pends on the setup. There are a lot SW series of different factors. You have to dial twin roughing it in yourself.” heads (inset) to efficiently bore Before the new setup, it took close bearing pockets

Productive Times ipm and 1,300 sfm. You can go by Custom the manufacturer-recommended Machining speeds and feeds, but it really de- applies Kaiser pends on the setup. There are a lot SW series of different factors. You have to dial twin roughing it in yourself.” heads (inset) to efficiently bore Before the new setup, it took close bearing pockets.

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Microcutusa

Productive Times

could bridge the gap between the two. “We started looking at machines that have the inter- changeable spindle with guide bushing and standard chucking options,” Peterson said. That would enable the shop to produce its shaft-oriented product line—such as those with long bearing diameters and fine surface finish require-.

Productive Times could bridge the gap between the two. “We started looking at machines that have the inter- changeable spindle with guide bushing and standard chucking options,” Peterson said. That would enable the shop to produce its shaft-oriented product line—such as those

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3M

Ad Index

ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT EMAIL / WEBSITE 116 JULY 2015.

Ad Index ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT EMAIL / WEBSITE 3M Abrasive Systems Div. 69 Customer Contact Center 866-279-1288 ext. 1687 [email protected] / www.3m.com/abrasives 5th Axis Fixtures 35 Mathew Evans 858-505-0432 [email protected] / www.fifthaxis.com Alicona Corp. 99 Astrid Krenn [email protected] / www.alicona.com Allied Machine and Eng. Corp. 5 Becky Compton 800-321-5537 [email protected] / www.alliedmachine.com AMAMCO Tool 55 Andrew Gilpin 800-833-2239 [email protected] / www.amamcotool.com Arno Rouse USA LLC 113 Bruce Welz 800-943-4426 [email protected] / www.arnousa.com Bal-Tec 64 Patricia Johnson 800-322-5832 [email protected] / www.precisionballs.com Beamer Laser Marking Systems 21 Brad Birchmeier 810-638-5388 [email protected] / www.beamerlaser.com

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