The new Walter Cut MX grooving and parting tool reportedly improves accuracy, stability and process reliability by adopting and improving on proven technology. These new indexable inserts have four cutting edges per insert. Inserts are offered in three different geometry types (GD8, CF5 and RF5), and Tiger·tec Silver PVD coating. The self-aligning, tangential clamping of the MX system and the dowel pin location in its insert seat result in greater repeatability, stability and process reliability.
Plus, unlike comparable systems, it is impossible to fit the inserts incorrectly in the Walter system, which makes handling reliable. In addition to the high-precision toolholder system with precision cooling, the inserts' Tiger·tec Silver PVD maximizes tool life.
Walter Cut MX geometries offer superior chip control, particularly the CF5 sintered geometry. The inserts themselves have four precision ground cutting edges. Cutting depths of up to 6 mm and cutting widths from 0.8 to 3.25 mm are available in the standard range.
Due to the extremely precise center height and the cutting edges, the system is ideal for precision grooves, circlip grooves and small diameters. This makes Walter Cut MX particularly attractive to small parts manufacturers with requirements for high accuracy. The efficiency of the system is such that only one type of cutting insert is required for both the left- and the right-hand toolholders. Furthermore, if one cutting edge breaks, users can continue working with the rest.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.
Because of the ground chip breaker on these inserts, the inserts are handed (left hand and right hand insert), but these are standard ISO shapes and sizes- so they are held in conventional ISO turning holders. The inserts also use ‘M’ or maximum material condition tolerance on the corner radii of…
Walter expanded the TC630 Supreme product range to include UNJC4 to UNJC9/16, UNJF4 to UNJF9/16 and MJ3 to MJ10 thread sizes. Optional internal coolant is available for thread sizes starting from MJ4, UNJF8 and UNJC8 to provide effective chip removal on deep threads.
The Paradur® Ti Plus taps are for threading blind holes with a geometry specially developed for machining titanium alloys with a tensile strength of at least 700 N/mm2 using emulsion instead of oil. The Prototex® TiNi Plus tap is effective for through-hole threading. Walter specially developed the…
The M5250 cutter is effective for milling steel, cast iron, stainless steel, aluminum and other non-ferrous metals (ISO P, K, M and N workpiece groups), as well as materials with difficult cutting properties. Unlike other full-effective helical milling cutters, the XTRA∙TEC® XT M5250 can also be…
The TC685 Supreme cutter is a left-hand cutting tool that features a 15° helix angle for excellent chip removal. Cooling with compressed air makes it possible to achieve maximum tool life in materials harder than 50 HRC. Additionally, internal coolant delivery is available for tools that create the…
MA230 Advance milling cutters adapt to most ISO materials and milling approaches. The extensive range includes options like corner radius, corner chamfers, reduced neck, and unequal helix. The helix pitch is meticulously aligned with the number of teeth, ensuring unmatched running smoothness. Your…
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The holders accept CCGT3xx, DCGT3xx and VCGT2xx indexable inserts and provide a high level of indexing accuracy even when turning parts with tight tolerance specifications. The short head dimension enables short clamping and high stability. The shank dimensions are 12 mm × 12 mm and 16 mm × 16 mm.
With the ability to cut blind-hole threads up to 3.5 × DN, the TC130 Supreme tap is targeted for applications in general mechanical engineering and the energy industry, such as for threading wind turbines. The tap is suitable for threading steel and cast iron (ISO P and K workpiece groups). Also,…
Both WKP01G and WPP05G grades are ideal for continuous cutting and occasional interrupted cuts in high tensile materials (approx. 280-410 HB or 130-200 ksi). Ideal applications include large-scale production of components for the automotive and energy industries, such as gearboxes, gears and rotor…
The new Walter Cut MX grooving and parting tool reportedly improves accuracy, stability and process reliability by adopting and improving on proven technology. These new indexable inserts have four cutting edges per insert. Inserts are offered in three different geometry types (GD8, CF5 and RF5), and Tiger·tec Silver PVD coating. The self-aligning, tangential clamping of the MX system and the dowel pin location in its insert seat result in greater repeatability, stability and process reliability.
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