Product News

IMSce for Mastercam combines IMS G-code emulation with the ModuleWorks simulation and post processing technology to provide a G-code parsing solution that connects directly to Mastercam. The solution enables Mastercam users to simulate and verify G-code including controller variables, subprograms, expressions and canned cycles for a wide range of machine tools before the workpiece is mounted on the machine.

The cartridge replaces the traditional 5-piece consumable stackup with a perfectly aligned part that lasts longer and delivers extended high-definition cut quality. It makes consumable management and assembly much easier, and eliminates errors caused by incorrect handling or installation.

The 3D Gripping Point Detection technology is a highlight of HALCON 22.11. It can be used to robustly detect surfaces on any object that are suitable for gripping with suction. In contrast to classic bin-picking applications, this new technology eliminates the need to train object surfaces. This means that no prior knowledge of the specific objects is required, enabling a much faster and therefore, more cost-efficient implementation of typical bin-picking applications, such as those in the logistics industry.

Like other SmartSYNC torches, these new torches automatically set the correct amperage, air pressure, and operating mode upon installation of the consumable cartridge and allow the operator to change the cartridge without returning to the power supply.  The torches also come with Hypertherm’s FastConnect™ feature to make switching between torches fast and easy.

The outer race of the ball bearing is embedded in the POM plastic of the guide roller during the molding process. Each roller is machined to precise dimensions for an exact runout, which makes cylindrical and convex shaping of the running surface possible. Convex rolling surfaces compensate for alignment errors by preventing them from running on corners or edges.

In a field study on an aluminum cylinder head, the application of the extended drill was able to achieve a tool life of 2,000 parts per drill when machining holes of 8 mm diameter at 5,000 RPM in the cut and a feed rate of 1200mm/minute. Prior to the deep hole gundrill operation, there were two twist drill passes with the gundrill connecting the center portion of this feature in the head.

The belt grinder features two belt heads ensuring the ultimate flexibility to handle platen grinding, contact wheel grinding and even slack back grinding. Its design enables roughing to intermediate grinding to blending as well as final finishing and polishing.

CorShield VpCI-220E Films and Bags combine the latest film technology with the most effective corrosion protection for metal products. Vapor phase Corrosion Inhibitors protect multi-metals (aluminum, carbon steel, galvanized steel, and copper) from all types of corrosion including rust, tarnish, stains, and white rust.

Tungaloy has expanded its economical, double-sided negative insert line with the -28 chipbreaker. Featuring a pressed-in chipbreaker geometry with a large inclination angle on the sharp cutting edge, the -28 generates free cutting action with superior chip control. In addition, a negative insert design provides the cutting edge with strength and reliability when machining parts with heavy cutting conditions at varying D.O.C.

The primary focus for IMSpost and IMSverify 8.4 was improved performance and enhanced user productivity through user interface enhancements. Updates to IMSverify include: New variable pane for display and monitoring of controller variables, including a new watch window. Debugging of subprograms.

The Star AR solution is designed for ease of use. Customers may either rent AR glasses from Star Cutter or purchase their own set. When an incident occurs, an AR session is initiated through a service request and the connection made via wireless technologies. Connecting via a PC, the Star Cutter technician is able to see exactly what the operator is seeing on the machine, enabling remote training, immediate insight on machine tool issues, execution of simple maintenance tasks and assistance with applications setup.

Made with a long-lasting brass brush, the Tooth Brush is built for durability and easy to install on all machines. It is a convenient, affordable option to replace expensive and inflexible OEM brushes.

MAINDO embodies Industry 4.0 principles by integrating, sharing and enhancing data generated by Marposs systems focused on quality control, production processes and environmental conditions. Data that is typically stored in separate domains --- such as machine parameters, production process information, inspection results and continuous improvement process information -- are brought together to into a single view to provide information for failure detection and prediction. Root cause analysis and domain know-how bring at-a-glance information to all stakeholders with customizable dashboards.

With the new feature for creating generic revolved tools, operators can customize the shape of the cutting and non-cutting parts of the tool for all triangle mesh-based roughing strategies. Customized tools avoid over-simplifications because they take specific features of the tool shape into account during the toolpath calculation to deliver a realistic simulation of the material removal process.

HxGN Machine Trainer is based on the new generation of NCSIMUL and I++simulation software, combining software and hardware to create a solution that is practical and easy to learn. Based on modeled machine kinematic Digital Twins, the HxGN Machine Trainer presents numerous learning opportunities using realistic simulations for 3-to-5 axis milling, mill-turn and CMM operation. Specific situations such as collisions or machine restarts can be emulated to mimic operational or emergency procedures.

The drills are coolant-through, straight flute (G-drills), with emulsion or oil and coolant pressure of 145-580 PSI (10-40 bar). They are offered in cylindrical shank configuration and have a 120° point angle with tolerance of m7. They are also offered in L/D ratio of 5 x Dc as standard, with options for shorter and longer drills to be ordered and specials through Walter’s signature Xpress quotation program.

Milling heads mount to a variety of available shank lengths for even greater versatility, with short and long- reach capability for a variety of overhang lengths. Head changes only require a simple turn of a wrench, eliminating the need to remove the holder from the machine to change the cutter. Users also eliminate the need to reset tool lengths thanks to a secure and reliable connection that provides exchange accuracies within 50 microns.

MERLIC 5.2 is a logical continuation of the approach taken since MERLIC 5, namely to provide customers with the latest deep learning features that are also easy to use. Global Context Anomaly Detection is now being added to the proven deep learning functions Anomaly Detection and Classification (from MERLIC 5) and Deep OCR (from MERLIC 5.1).

As a modular control cabinet replacement that can also be decentralized on the machine if required, the MX-System saves engineering, assembly, installation and maintenance efforts. This promotes highly efficient processes for the manufacturers and operators of machines and systems – from the planning, setup and installation of the MX-System through to the maintenance of MX-System-equipped machines.

While the previous FormControl version (without the “X”) was based on a scenario in which a machine operator works at a machine with the laptop and processes the measurements at the same time, the trend today is moving toward automating such processes, meaning this 1:1 relationship is now fairly rare. Genuine automation of workpiece measurement also opens up completely new areas of application. That is why the goal with FormControl X was to enable real measurement automation on the basis of a modern client-server architecture – this means moving away from pure logging and towards process integration and automation with the help of the measurement data collected by the software.