Product News

With its high precision and efficiency, the two-spindle BA W03-22 CNC machining center is ideal for producing high-quality work products in medium and large series for the automotive industry. Compared to a single-spindle machine, cycle times can be reduced many times over, ensuring maximum productivity. The BA profile machine concept can easily mill profiles of various materials up to a length of 2,500 mm, for applications in the truck and automotive industries, amongst others.

The suite supports shops in fully utilizing advanced machine tools, using trusted Hexagon VISI and WORKNC software to help programmers optimise machining cycles and specialised cutting strategies specific to mould production. Prior to machining, CNC programs can be simulated and verified using NCSIMUL, the suite’s G-code simulation software, which incorporates the entire machining environment to generate an effective digital twin of the machinery, part, and processes.

The new generation of MR-J5 servo products includes two new servo types, HK-RT/ST, and the addition of high-speed HK-KT/ST servo motors with 3000rpm rated speed. In addition, new features for improved programming have been added including Simple Motion Mode for the RD78G Motion Module, Advanced Synchronous Control, and positioning mode or “point table” for MR-J5G servo amplifiers. Networking and communication have drastically improved with master “follower” operation to transmit commands to master and following axis in a synchronized servo system, auto-detection of IP address on the CC-Link IE TSN network, and support of Line Star and Ring topologies with CC-Link IE TSN.

The P80360 drive is fully programmable via an intuitive graphical user interface and programming language, available within the Kollmorgen Space software package offered as a free download on the Kollmorgen website. Using these tools, engineers can create simple point-to-point movements as well as linked motion sequences with ease. The versatility and functionality of the P80360 programming software eliminates the need for an external PLC or indexer to perform single-axis motion control, reducing overall system cost. 

The cutter heads are designed to meet nearly all requirements, offering ISO standard cutter heads with the SL-Serration Lock interface for various applications like longitudinal turning, roughing, profile turning, threading, and more.

MERLIC 5.4 extends the available MERLIC Communicator plug-ins with a REST plug-in. This interface opens the door to the world of web services. MERLIC users benefit from being able to control the software through this important interface, using a Frontend on the web browser. Furthermore, the results of the machine vision application can also be displayed in a device-independent manner, for example on mobile devices.

Suited for a wide variety of industrial applications, the MarCal 18 EWR(i) digital caliper alleviates the complexities associated with accurate measurements of large/heavy parts, ultimately enhancing overall measurement precision. The tool is particularly useful for roaming quality inspectors who need to measure parts that are too challenging to be brought to a stationary gaging station/bench. Ideal applications include large gears, driveshafts, and anything substantial in size or weight.

The 3ETECH+ provides improved diameter adjustment accuracy of one micron, making it the ideal choice for customers who need to hold precision hole tolerances on expensive parts. High-production environments such as aerospace, heavy equipment and automotive also greatly benefit from the enhanced digital readout module to be used on Wohlhaupter digital boring tools including VarioBore versatile boring head, 420 (410) series boring heads, 465 (464) series balanced boring heads, 538 (537) fine boring cassettes, custom boring solutions and the newest Wohlhaupter product, the ES-Bore series of fine boring laydown cartridges.

The insert of the Supermini Type 105 system requires only one tool holder for well over 1,000 insert variants. This applies equally to left-hand and right-hand versions. The carbide inserts are available in coated and uncoated versions in different grades for every application including hard machining up to 66 HRC. The patented droplet shape of the cross-section has a vibration-damping effect and delivers excellent repeatability when changing the insert. Internal coolant supply to the insert increases tool life, enhances cutting performance and improves chip removal.

Due to their geometry and good chip breaking, the milling tools are suitable for machining numerous other materials. Due to the precise combination of the substrate, the macro and micro geometry as well as the IG3 coating, the milling system exhibits high performance and long tool life. The coating in particular offers high temperature resistance for machining steels alloyed with chromium, nickel and molybdenum.

The QC10 series offers an extensive selection of modular heads for applications including forward turning, back turning, grooving, parting, and thread turning. All modular heads have an internal coolant channel designed to deliver high pressure coolant precisely where it is needed, close to the cutting point. This improves chip control and also extends tool life.

NUMroto X breaks new ground in the definition and organization of probing cycles. These can now be recorded in sequences, analogous to grinding operations. In this way, the various probing processes can be clearly displayed and set up by the user. Any number of sequences can be created for the same tool, containing grinding operations, probing and dressing cycles, or both. With the ability to execute other sequences from within sequences, they can be combined in any way, allowing complex manufacturing sequences to be configured while remaining clearly displayed.

The SG3P carbide grade also enables shorter cycle times for thread production thanks to higher cutting values, including when processing materials that are difficult to machine. In addition, the combination of an ultra-fine grain carbide powder and the high temperature resistant coating results in high process reliability and better component quality. The carbide grade is available for all standard Horn thread whirling systems. Furthermore, in-house coating enables fast delivery times.

The FX7 ULTRA not only grinds tools faster than other machines, but also produces tools with both finer surface finishes and greater accuracy — which means superior tool performance and quality.

The headset works much like a smartphone. It communicates through Wi-Fi or the mobile network and the user connects to AP&T’s support through Teams or the like. Why not just use a mobile phone then?

This high performance HSS-E thread forming tap is suitable for both through and blind holes in a wide range of workpiece materials. The premium materials used in the taps provide a balanced ratio of toughness, hardness and heat resistance to the entire tap.

The Feed Rate Calculator web app – the first in range of smart tools being developed by the team at Productive Machines - empowers manufacturers to make fast decisions about the use of untested milling processes and to obtain accurate forecasts of cutting forces expected on the cutting tool, thus unlocking significant cost and time savings time.

The AA3100 series is designed as a drop-in replacement for hydraulic or pneumatic actuators. These legacy approaches waste excess energy and floorspace required for compressors, while adding costly and complex mechanical components. In the case of pneumatics, they can leak and create messes on the plant floor. To simplify replacement of these devices, the AA3100 devices leverage an ISO 15552 flange size and bolting points on both sides as well as an external thread mount on the shaft end of the spindle to mount ball heads, clamping hooks or other common adapters.

IG3 when compared to previous generation offerings sets the new benchmark for tool life and machine time efficiency. IG3 offers similar performance to our previous standard, TH3, while in some instances increasing tool life beyond twice that of TH3. Making it a fantastic drop-in replacement in established processes.

Pneumatic Shaft-Locking Clamps are designed for quick change applications. In the pneumatic version, when connected to air, the clamp allows clamping/unclamping in one operation. They are perfect for secure clamping of sliding shafts and for use on machines where many clamping or unclamping cycles are run, or for multi-clamping applications. With air supply, remote operation is also possible at places out of reach, or hidden places like the backside of machines, and for maintenance or machine appearance.