Inserts

Positive with four cutting edges, it can be used on both sides, thus combining long tool life and high metal removal rates with greater cost-efficiency. The polished rake face improves chip removal, and the extremely sharp cutting edge creates a softer cutting action, important factors in the insert's positive reception by the market. The softer cutting action enables successful machining of unstable components and components with long overhangs. 

DeepTri-Drill now offers wear-resistant AH9130 insert grade for its LOGT and TOHT inserts. AH9130 is the latest PVD technology specifically engineered for hole making applications. The grade consists of the latest PVD coating layer optimized for hole making applications combined with a dedicated carbide substrate and demonstrates superior wear resistance during deep drilling of steel, stainless steel, and cast iron, providing long and stable tool life.

ENMX09 double-sided inserts are designed to take on tough applications with absolute authority. Optimized for larger diameter cutters and larger depth of cuts, YG-1’s 09 inserts are designed 20-25% thicker than other, more conventional products on the market. Added thickness and a wide flank face work to achieve stronger and more stable clamping, more secure machining and longer tool life, especially in difficult-to-machine materials.

WCH10C inserts deliver high repeat accuracy due to its sintering process and are tough and wear resistant due to the strong connection to their titanium carbide substrate. Optimum surface quality is promoted as well by their uniform grain distribution in the substrate, The new Walter coated mixed ceramic grade WCH10C inserts can be used effectively on materials ranging in hardness from 45 up to 60 HRC. The inserts can be a cost-effective alternative to CBN cutting tool materials.

The insert pocket is designed with dovetailed seating over a large contact area, which extends cutting edge life, cutter body life cycle, stability, and support under the most aggressive cutting conditions. Inserts are offered in 2 styles: economical pressed complete and a precision ground profile.

The ANCA Insert Solution, based on the MX tool grinding machine platform, offers work-holding, automation and supporting tool programming software to produce a diverse range of rotary endmill and drill inserts. Inserts that feature common locating datums and clamping features are an ideal fit for the ANCA Insert Solution.

The WHH15X grade features HIPIMS technology for excellent coating adhesion and a high degree of hardness, and AlTiN coating optimized for hard machining; this results in an extremely smooth surface for the best chip removal and high surface quality. This new grade also has an extremely wear-resistant carbide substrate and is available for tools for copy milling and finish milling, such as: the F2234 and F2231 round insert milling cutters, the F2139 profile milling cutter, the M5008 high feed milling cutter, as well as the SDHX, BCGX, and LNHX wiper inserts.

The advanced design of YG-1’s FM10 PNMU inserts separates the cutting edge and the wiper, resulting in 10 true cutting edges. Another feature – the 36⁰ entry angle – successfully generates thinner chips, providing operators higher feed capabilities. The curved cutting ridge and wiper design is engineered to reduce cutting forces and directs these forces axially along the strength of the machining center into the spindle.

The FW5 wiper geometries, with a new wiper curved cutting edge and V chip formation for short chips, can also be used on components with long overhangs thanks to the reduced cutting pressure. In addition, the MW5, with its longer cutting edge, is suitable for the highest feeds. The FW5 and MW5 are available on a variety of inserts. These new Walter geometries reduce machining time by increasing the feed by up to 300% while maintaining surface quality and can allow users to combine roughing and finishing operations using the same insert.

CeraSFeed features two unique double-sided indexable insert styles: LNXF09 and TNXN12. LNXF09 offers a 1.5mm depth of cut and 4 cutting edges. TNXN12 offers a 2.5mm depth of cut and 6 cutting edges. Both inserts are offered in grade IN76N, a highly engineered SiAlON ceramic grade having excellent high temperature thermal shock resistance, excellent toughness, and optimal thermal conductivity.