Inserts

The ANCA Insert Solution, based on the MX tool grinding machine platform, offers work-holding, automation and supporting tool programming software to produce a diverse range of rotary endmill and drill inserts. Inserts that feature common locating datums and clamping features are an ideal fit for the ANCA Insert Solution.

The WHH15X grade features HIPIMS technology for excellent coating adhesion and a high degree of hardness, and AlTiN coating optimized for hard machining; this results in an extremely smooth surface for the best chip removal and high surface quality. This new grade also has an extremely wear-resistant carbide substrate and is available for tools for copy milling and finish milling, such as: the F2234 and F2231 round insert milling cutters, the F2139 profile milling cutter, the M5008 high feed milling cutter, as well as the SDHX, BCGX, and LNHX wiper inserts.

The advanced design of YG-1’s FM10 PNMU inserts separates the cutting edge and the wiper, resulting in 10 true cutting edges. Another feature – the 36⁰ entry angle – successfully generates thinner chips, providing operators higher feed capabilities. The curved cutting ridge and wiper design is engineered to reduce cutting forces and directs these forces axially along the strength of the machining center into the spindle.

The FW5 wiper geometries, with a new wiper curved cutting edge and V chip formation for short chips, can also be used on components with long overhangs thanks to the reduced cutting pressure. In addition, the MW5, with its longer cutting edge, is suitable for the highest feeds. The FW5 and MW5 are available on a variety of inserts. These new Walter geometries reduce machining time by increasing the feed by up to 300% while maintaining surface quality and can allow users to combine roughing and finishing operations using the same insert.

CeraSFeed features two unique double-sided indexable insert styles: LNXF09 and TNXN12. LNXF09 offers a 1.5mm depth of cut and 4 cutting edges. TNXN12 offers a 2.5mm depth of cut and 6 cutting edges. Both inserts are offered in grade IN76N, a highly engineered SiAlON ceramic grade having excellent high temperature thermal shock resistance, excellent toughness, and optimal thermal conductivity. 

ISO-EcoTurn’s GNMG and FNMG inserts each features a reduced nose angle of 70 degrees and 45 degrees, compared with traditional CNMG and DNMG inserts. The increased clearance on the cutting edge allows better chip flow and reduced chip re-cutting issues when face turning the wall. Reduced nose angle also contributes to lower cutting force, minimizing unpredictable tool failure and chatter during machining.  

The P6006 insert can perform up to 10 x Dc without the need for a pilot drill. It features a protective chamfer on the insert with HIPIMS-PVD coating, and the wear resistant WPP25 grade which leads to maximum tool life in stable conditions. Further, the insert has a 100° prism for the contact point in the body, and a 140° point angle with new geometry and thinner web. Optimum wear detection is provided by its light-colored yellow coating.

Sandvik Coromant’s new turning grades are optimized with these machining challenges in mind. The introduction assortment of the S205 includes 36 items, with more to be added in spring of 2021. The Ceramic CC6165 grade is also available in a range of assortments to meet the demands of varied industries and materials.