SpiroGrooving

March 01, 2015

SpiroGrooving is a method for machining seal ring grooves developed by Sandvik Coromant that reportedly ensures high output of quality components and meets tough security demands. Used with the CoroBore XL system, the method utilizes a spirograph tool path to create close-tolerance seal ring grooves in a very secure and productive way.

Seal ring grooves are a critical feature on many oil and gas components, requiring close tolerances and high-quality surface finish. Conventional methods for machining seal ring grooves often result in slow production and poor process security. Multiple-operation approach, incorporating both roughing and finishing sequences, is another challenge. The tools used are single point- or plunging cutters that are prone to vibration. Difficult-to-machine materials, such as solid Inconel 718 and cladded Inconel 625, are often used, only adding to the long list of challenges to overcome. SpiroGrooving is a machining method used with the CoroBore XL system that utilizes a spirograph tool path to create close-tolerance seal ring grooves in a secure and productive way.

This solution is ideal for making seal ring grooves in pre-clad machining of steel and stainless steel. The unique internal coolant feature of CoroBore XL enables machining in advanced materials. Roughing and finishing are carried out in the same operation, thereby significantly reducing machining time and improving productivity. Altogether, this solution ensures high output of quality components and process security when machining seal ring grooves.

SpiroGrooving uses a circular spirograph tool movement in a taper. This reduces chip thickness, enabling light cutting action and increased feed. Parts of the insert cutting edge have an interrupted cutting behavior, eliminating long chips that can tangle the tool and spindle. With a unique NC-code generator, SpiroGrooving is programmed in just a few easy steps.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

Additional Products from Sandvik Coromant Co.

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Sandvik Coromant introduces a new range of small CoroMill Plura ball nose end mills for profiling in medium hard to hard steels.

Sandvik Coromant has announced the introduction of its CoroMill 325 thread whirling inserts and holders.

Sandvik Coromant has released a free application designed to provide engineers and machinists with a convenient resource for calculating cutting data.

Sandvik Coromant offers more than 300 inserts in a series of ISO S turning geometries for machining high-temperature and titanium alloys.

Sandvik Coromant's recently introduced insert grade GC1125 is now complemented with the new grade GC1135.

To meet growing demand from the aerospace sector for reliable and efficient holemaking technology in composite materials, cutting tool and tooling systems specialist, Sandvik Coromant is launching its specially designed CoroDrill 854 and CoroDrill 856.

Sandvik Coromant Co. offers two new insert grades for milling titanium: S30T and S40T. S30T has a PVD coating on a micrograin carbide substrate so sharp edges resist fatigue and microchipping, according to the company.

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