SpiroGrooving

March 01, 2015

SpiroGrooving is a method for machining seal ring grooves developed by Sandvik Coromant that reportedly ensures high output of quality components and meets tough security demands. Used with the CoroBore XL system, the method utilizes a spirograph tool path to create close-tolerance seal ring grooves in a very secure and productive way.

Seal ring grooves are a critical feature on many oil and gas components, requiring close tolerances and high-quality surface finish. Conventional methods for machining seal ring grooves often result in slow production and poor process security. Multiple-operation approach, incorporating both roughing and finishing sequences, is another challenge. The tools used are single point- or plunging cutters that are prone to vibration. Difficult-to-machine materials, such as solid Inconel 718 and cladded Inconel 625, are often used, only adding to the long list of challenges to overcome. SpiroGrooving is a machining method used with the CoroBore XL system that utilizes a spirograph tool path to create close-tolerance seal ring grooves in a secure and productive way.

This solution is ideal for making seal ring grooves in pre-clad machining of steel and stainless steel. The unique internal coolant feature of CoroBore XL enables machining in advanced materials. Roughing and finishing are carried out in the same operation, thereby significantly reducing machining time and improving productivity. Altogether, this solution ensures high output of quality components and process security when machining seal ring grooves.

SpiroGrooving uses a circular spirograph tool movement in a taper. This reduces chip thickness, enabling light cutting action and increased feed. Parts of the insert cutting edge have an interrupted cutting behavior, eliminating long chips that can tangle the tool and spindle. With a unique NC-code generator, SpiroGrooving is programmed in just a few easy steps.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

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The CoroCut QD concept for deep external grooving and parting off from Sandvik Coromant adds internal machining to the application range of these secure and reliable tools.

With new technological developments, emerging on the automotive horizon, manufacturers are faced with extremely high demands in terms of quality, security and productivity. The new Sandvik Coromant grades GC4315 and GC4325 with Inveio are designed to support the automotive industry with outstanding…

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