Product News

The pneumatically operated clamping force block SCHUNK TANDEM PGS3-LH 100 can be directly mounted on machine tables, dividing heads or VERO-S NSL 150 clamping stations of machining centers via an integrated flange. Its extremely compact design and square shape ensures optimum accessibility and enables a considerable stroke of 6 mm per jaw. With a clamping force of 4,500 N and a repeat accuracy of 0.02 mm, the low-maintenance SCHUNK TANDEM PGS3 is particularly suitable for basic applications in aluminum and plastics machining.

 20 inserts in HP-style chipbreaker are now available in WavyJoint style; namely, 4QS-CNGG1204..-HP, 4QS-DNGG1504..-HP, 6QS-TNGG1604..-HP, and 4QS-VNGG1604..-HP inserts. Conventionally, CBN cutting tips are brazed onto the seats ground, usually on one side, on a cemented carbide insert body to form a CBN insert. The WavyJoint technology further enhances the bond of CBN cutting tips on negative inserts with 160% increased brazing surface between the CBN tip and carbide insert body. Also, the technology uses 200% larger volume CBN tips for improved insert reliability and tool life. In addition, CNGG1204..-HP inserts are also available in wiper geometry, increasing surface finishing quality.  

3M Xtract™ Cubitron™ II discs contain 3M Precision-Shaped Grain technology designed to continually fracture into sharp cutting edges. As a result of this technology, 3M Xtract™ mesh abrasives offer twice the abrasive life and cut rate of leading competitors' net discs. 

CoroCut QI is divided into internal grooving and face grooving application areas, and is an upgrade of the T-max Q-Cut® 151.3 program. The improved design allows for greater chip control, a 10% productivity increase, 20% improved tool life aided by tighter edge-rounding tolerances and internal coolant for both internal and face grooving tools.

Fastems FPT is compatible with any machine tool brand, and it integrates with milling machines whether or not they have automatic pallet changers. In addition, the system footprint is extremely compact: FPT-500 for 300-500mm pallets requires only 100 square feet, and FPT-1000 for 500-630mm pallets requires 175 square feet. Instead of having a fixed storage, like most of the comparable units, FPT can work with different load heights and pallet sizes with a configurable pallet storage that can store up to 24 pallets in two to four levels.

Hexagon MyQuality provides access to the highest level of industry know-how provided by road tested applications engineers and inspection programmers serving a wide range of industries including aerospace, automotive, power generation, and medical. MyQuality was designed to build a strategic bridge between Hexagon and its customers to support changing quality plans or further automate part inspection programs. Contract programming services can include custom operator interfaces including touch-screens, interfaces for automation and customized logic routines, PC-DMIS inspection routines, barcode reader device integration, customized reporting, as well as programming parts with intricate geometries, difficult surfaces, or hard to reach features.

Positive with four cutting edges, it can be used on both sides, thus combining long tool life and high metal removal rates with greater cost-efficiency. The polished rake face improves chip removal, and the extremely sharp cutting edge creates a softer cutting action, important factors in the insert's positive reception by the market. The softer cutting action enables successful machining of unstable components and components with long overhangs. 

Ramping down, the cutter first bottom-cuts the surface with the leading insert, then further cuts the same surface with its trailing insert. DoFeedTri inserts are designed with a long “inner” cutting edge that can bottom-cut more material than conventional milling inserts when trailing the leading insert during ramp down operations. This makes DoFeedTri a perfect tool for productive ramp down operations. 

Designed as a machine for 5-face machining applications, the MCR-BV is also capable of 5-axis contouring as well as 5-sided heavy milling applications. These heavy-duty applications are made possible through features such as a powerful integral motor and spindle, an expanded work envelope, and a very rigid table which is 30% thicker than previous models, all of which is ideal for large-part machining. An abundant range of attachment heads are compatible with the machine, allowing for a wide range of unique part shapes to be created, as well as many multitasking machining functions to be performed.

Localized with support in nine languages, Learn OnRobot’s extensive library of simple, direct ‘How To’ videos and 3D simulations provides detailed information on collaborative applications, including machine tending, palletizing, pick & place, and sanding. The platform is accessible via PCs, smartphones and tablets, which enables easy access to Learn OnRobot resources from the shop floor during the deployment process. Learn OnRobot also mitigates labor shortages by enabling fast and effective collaborative automation deployments, empowering companies to respond quickly to challenging labor conditions.

The newest addition to Dialight's best-selling High Bay portfolio, this fixture is the ultimate solution for sustainable lighting for industrial environments, offering a faster return on investment—up to a full year sooner than previous Dialight High Bay models. This best-in-class fixture will help companies achieve carbon-neutral operation goals faster while saving money on lighting related energy costs.

These new Swiss-type machines use a collet plus single-motor ball spline drive for heightened accuracy and reduced material waste. A 10,000 rpm spindle and a variable vibrating system ensure the utmost in stable, repeatable performance. SYNCREX machines accommodate a maximum of 35 tools in a standard configuration: 22 static and 13 live. An exclusively designed automated tool setter checks, measures and sets up tools to optimize the process, allowing shops to reduce setup times from days to hours and regain valuable cut time.

The ModuleWorks CAS uses real-time machining data and look-ahead technology to detect immanent collisions and stop the machining process before an actual collision occurs. The CHIRON Group uses CAS as part of their ProtectLine digital system to protect their high-end machining centers from potentially expensive damage and downtime. 

The Marameter 844 K probes form a comprehensive modular system that includes measuring heads, driving needles, measuring holders for indicators or probes, depth extensions, right-angle attachments and setting rings. Made of hardened steel, the new Marameter probes are ideal for bore measurement at the point of manufacture, offering extremely long life. The Marameter 844 K probes are available in three versions as determined by the application needs. 

The system's metal pneumatic contacts can permanently withstand the constant pressure of 10 bar. The contacts can be mated up to 10,000 cycles when installed with HNM (High Number of Matings) series enclosures and frames for modular units, and up to 500 cycles when installed with MIXO frames and standard enclosures. The contacts are available in straight and angled versions for different sizes of plastic tubing, 3, 4, and 6 mm for both inner and outer diameter.

The MVR-Hx series was developed based on the concept of a machine that is easy to use without thermal displacement for users who pursue high precision and high efficiency. It is equipped with thorough thermal countermeasures, such as an internal spindle cooling system that suppresses thermal expansion of the spindle and the main structure that is less susceptible to environmental temperature changes. It can also be used for a wide range of processes, from dies and molds or other machining that require high surface quality to general parts machining, and for all types of materials from light to heavy cutting.

The toolholders feature a coolant outlet built in the body. This streamlined design is more effective than conventional through-coolant toolholders that have an adjustable coolant nozzle or bulky nozzle assembly. With reduced number of parts, the new toolholders expand the TungTurn-Jet range with an economical option that can contribute to customers seeking further tool cost reductions, while maintaining effective chip control and maximum tool life. 

The 70% reduction in measurement time compared to Laser Plus is achieved through the new Analog measurement. The Analog measurement is a continuous edge scan instead of number of digital points along the cutting edge. This process also eliminates variations caused by machine standing idle, errors due to manual wheel corrections and the requirement of skilled operators.  In its place LaserUltra has increased accuracy, productivity, and reduction of scrap.

The hand knobs are ideally suited to machine builders, especially those involving aluminium frames where the new hand knobs will help maintain low machine weight. Light weight also makes them ideal for applications within industries such as aerospace.

The MVR-Cx series is a simple, easy-to-use machine that efficiently performs single-item and high-mix low-volume production in machining general large parts such as can structures. The newly developed "Nidec Navi" operation support function, which significantly reduces the production time from receiving a job to shipping a product, comes as a standard feature. A wide variety of original screens are available to simplify initial machining settings, such as program creation, debugging, and centering of the workpiece before machining, which used to be time-consuming in one-product and high-mix low-volume productions.