Product News

The trend toward miniaturization is unstoppable. Automotive parts, semiconductors, electrical components and medtech devices: in almost every industry, products now have to combine increasingly compact dimensions with higher performance. And that poses major challenges for manufacturers and suppliers, who have to achieve maximum accuracy when processing these high-precision lightweight parts.

New to this next generation of Red Helix™ Drill Bits are two features: a Quad Edge™ Tip and Enhanced Tapered Web™. The Quad Edge™ Tip delivers a longer life with a precision start and four cutting edges to stay sharper longer. The drill bits’ Enhanced Tapered Web™ acts as an internal backbone and strengthens the bit to reduce premature breakage; a common user frustration.

NUM has now added non-circular grinding functionality to its NUMgrind cylindrical grinding software, which forms an application-specific element of the company’s renowned Flexium+ CNC platform. It is fully compatible with other Flexium software, from release 4.1.20.00 onwards.

Growing interest in 5-axis machining continues as more operations look to produce complex parts used in high-tech industries, such as aerospace and medical devices. As this sector of the machine tool business increases, the demand for 5-axis operators will exponentially grow. Finding qualified workers to fill these positions will challenge many employers, who are already facing a tight labor market due to the widely known manufacturing skills gap issue.

With the special flute geometry, the chips (swarf) are evacuated effectively. This means that hole depths of up to 12 x Dc can be easily achieved. Oil or emulsion can both be used as a coolant with these drills. For deeper holes beyond 8 x Dc, Walter has also introduced a corresponding line of pilot micro drills, the DB131. 

The new version of the solid carbide plunge mill is based on the same technology as the short version, transferred directly to the new one. Now it is possible to plunge perpendicularly into the material and reach the maximum milling depth of 5 x d in a few steps. Despite its length, the milling cutter is extremely stable and at the same time impresses with its cutting speeds, chip removal rates as well as a long tool life and surface quality, all this from a milling diameter of one millimeter (.039”). 

TungForce-Feed features a large rake angle and positive inclination angle on the cutting edge that provide excellent chip control while reducing spindle loads and energy consumption. This allows a higher feed rate or greater depth of cut to be applied for improved efficiency and, by working in synergy with the cutter’s high insert density design, produces 130%-150% gain in metal removal rates. 

The OKK VB53a has several features for high rigidity and accuracy. A rigid machine base, wide size linear roller guide and fine pitch high-resolution ball screw increase machining precision. Enhancing positioning accuracy, a 0.05 micron resolution linear scale is offered. Soft Scale Cube technology features thermal sensors that monitor and compensate for any displacement in real time. 

Providing excellent repeatability that is guaranteed within 10 microns, the CCS can be installed in under three minutes on new or existing lathes that saves time and increases operator productivity. A standard adapter system provides automatic push off and easy mounting to all types of traditional or custom workholding including 2-jaw chucks, 3-jaw chucks, collet chucks, mandrels, and manual fixtures, among others.

Ideal for cleaning equipment, machinery, engines, and more, simplifying ordering and stocking of cleaners/degreasers for multiple applications.  When used in immersion tanks, the product should be used from 2% to 5% by volume with water from 80°F to 150°F.  It can also be used in low and high-pressure non-recirculating spray systems at 1% to 5% by volume with water from ambient to 150°F. 

Standard couplers are axial couplers with threaded fasteners commonly used in sensor technology. With their method of fixing these are easy to install and are quickly integrated, thanks to their plug & play functionality. The built-in LED display notifies the user of the system's status at all times. Radial couplers for rotary applications are available with diameters of up to 280 mm and large internal diameters. An inductive coupler system consists of a stationary coupler and a movable mobile coupler.

Powerful simulation software from PI (Physik Instrumente), a leader in precision motion control and nanopositioning solutions, determines if a hexapod is suitable for your specific positioning task, in terms of workspace, load, center of mass, and operating orientation. The tool helps you to find out which model you should invest in.

The unique thickness of the YG-1 ENMX insert offers a series of benefits. First, YG-1 makes the inserts 20-25% thicker than others on the market. This allows normal flank wear to develop without encroaching on the secondary edge and results in full use of all four edges for a more economical solution.

The ShapeSmart®NP50 is a 5-axis Precision Cylindrical Pinch/Peel grinding machine with integrated 3-axis robot loader and grinding diameter range from 0.025 – 25 mm (.001"– 1").

In addition to the restoring torque, the functional hinge can also withstand great mechanical stress since it is made of a particularly durable high-performance polyamide plastic, and therefore boasts of particularly high mechanical strength. The aluminum rotating sleeve and stainless steel torsion spring offer maximum wear and corrosion resistance. In tests, the ingenious design leaves the restoring torque unchanged over 100,000 actuation cycles.

The conveyor’s open design eliminates concerns of small parts or screws dropping into rollers and causing conveyor damage or jamming. The ERT 250 is ideal for applications calling for pallet or tray handling; no- and low-back pressure accumulation; medium to heavy load assembly automation; and Cleanroom applications such as medical product or device manufacturing, assembly, packaging and others. 

Engineered with a hand-tensioned, hardened alloy steel body, these new blades deliver the highest quality cuts in the market. The Milwaukee Metal Cutting Circular Saw Blades are equipped with carbide-tipped teeth with alternate top bevel grind to shear through metal, leaving burr-free and cool-to-touch cuts.

The new vacuum linear stage series was designed from the ground up for vacuum compatibility, with each component qualified to work under the specified conditions. Everything, from the base materials, nuts and bolts, encoders, cables, limit switches was selected for optimal performance.

With the new ctrlX AUTOMATION platform, Bosch Rexroth has eradicated the traditional boundaries between machine control systems, IT and the Internet of Things. Centralized and decentralized automation topologies can now be created flexibly with the scalable platform. Thanks to a Linux real-time operating system, open standards, app programming technology, web-based engineering and a comprehensive IoT connection, ctrlX AUTOMATION reduces the engineering time and effort by 30% to 50%.

Each meter ships with the necessary hardware and tools for installation including drill bit, drill guide, and hex wrenches. The Pressure Sensing feature is available on 2 inch and 50 millimeter or larger flowmeters. They are available in standard units which display airflow values on a bright LED screen, with optional data logger to capture and manipulate the data. The pressure signal is also available through optional wired and wireless serial outputs. Airflow values are expressed in Standard Cubic Feet per Minute or Cubic Meters per Hour.