Product News

Seco has added a new range of taper-face toolholders to meet machinists’ increasing needs for higher production and process reliability. These new options provide two surfaces of contact to offer increased rigidity and consistency compared with standard holders when machining complex parts at high cutting parameters.

Transor Filter USA offers a line of central oil filtration systems for tool and cutter grinders. The units can be expanded by adding a filter module that consists of three filter vessels, filter pump and plumbing. Model V9 can service up to 10 grinders, and the system can incorporate three additional machines by adding a module. The systems filter to a 1µm level, control oil temperature and automate sludge handling.

Monolith extended-reach endmills from Ultra-Tool International Inc. have overall lengths up to 12" (304.8mm); runout at that length is 0.0003" (0.0076mm). SmoothFlute variable-helix, 5-flute, 45°-helix and roughing styles are available, as well as 2- and 3-flute tools for cutting aluminum.

Heule Tool Corp.’s VEX-P tool combines a replaceable, solid-carbide, high-performance drill tip and the company’s SNAP chamfering system to enable drilling and front and back chamfering in one operation. The cutting geometry creates short chips when machining steel, aluminum and other long-chipping materials and has a helix gullet for chip evacuation. The TiAlN-coated drill tip is self-centering. The tool is available from 11.0mm to 17.0mm (0.433" to 0.669") in diameter.

TechMet Carbides Inc. says its Flute-Tech diamond grinding wheels have a universal hybrid bond system that performs better than polyimide bond systems at a similar price point. The diamond wheels are easy to true and dress on conventional truing equipment and are suitable for use with all spindle powers.

Swiss Tools NA Inc.’s Swiss Bore Digital Finish boring tools range from 0.3mm to 2,200mm (0.012" to 86.614") in diameter. According to the company, the digital-display unit can be used in numerous digital heads throughout a customer’s plant. The company also offers Swiss Bore Modular Finish and Twin boring tools and Swiss Flex HSK rotating and turning tools.

The Mikron MILL P 800 U ST is the first machine tool from GF Machining Solutions LLC to combine milling and 4-axis simultaneous turning in a single clamping. The machine has a 20,000-rpm HSK T63 spindle. Water-cooled torque motors on the A and C axes ensure accuracy and stability, while speed is enhanced through the axes’ 0.3-second clamp time in any position.

PRAB offers the vertical-axis crusher and diagonal-shaft centrifuge/wringer system for reclaiming cutting fluids and reducing bushy metal turnings into dry shovel-grade chips. Dry chips reduce haul-away costs, mitigate risk of spillage or environmental fines, and offer greater returns on metal with dealers.

OSG USA Inc. offers the EXOPRO AERO-D-REAM drill/reamer for cutting carbon and glass-fiber composites. The tool has a tapered 4-flute design to limit peel-up at the hole entrance and an elongated, double-angle geometry to reduce thrust and limit exit delamination. Compared to its uncoated counterpart, the standard diamond-coated tool drilled 14 times the number of holes and provided better hole quality, according to company tests. The diamond-coated tool did not exhibit margin wear after 180 holes.

Mersen USA offers ultrafine-grain graphite for sinker EDMing. The top-performing DS4, featuring the DarkStar ultrafine-carbon particle, helps users confidently handle challenging EDM operations while saving money, according to the company. The easy-to-machine and strong DS4 imparts a fine surface finish and intricate detail.

Millstar’s Quad Force Machining carbide cutting tools provide four cutting actions in one tool. The series uses advanced chipmaking technology that combines geometries for high-speed machining, trochoidal machining, plunge milling, and slide and slot milling, according to the company. The tools are suitable for cutting soft or hard tool and die steel, stainless steel and titanium. The multifunctional design eliminates the need for additional tools, decreases the number of tool changes and simplifies programming.

Walter USA LLC offers a solid-carbide, through-coolant drill for ISO-P and ISO-K materials. The design allows coolant flow to encompass the entire drill point, producing optimal cooling of both the drill and the tool/workpiece interface, according to the company. Controlling the coolant flow contributes to fine surface finishes, helping users avoid reworking holes. More material behind the cutting edge enhances sturdiness and boosts tool life stability and process reliability.

Beamer Laser Marking Systems says it builds the Beamer laser marking machines around productivity and precision. Benchtop, full-enclosure and XL models are available. The newest machines have a larger Z-axis travel, an enhanced fiber- laser power source and more user-friendly software, enabling them to replace old and inefficient parts marking technologies, according to the company.

Mil-Tec Inc. says its Freedom Cutter low-profile, indexable milling system offers the value and performance of the standard Freedom Cutter but has less mass and half the weight. It is ideal for single-pass finishing on 40-taper CNC machines and small milling machines. The low-profile cutter accepts all standard Freedom Cutter inserts.

Microcut Inc.’s line of miniature carbide endmills are from 0.002" to 0.125" (0.051mm to 3.175mm) in diameter and are available with long shanks and long reaches. The company offers AlTiN- and diamond-coated endmills and special rotary cutting tools, including thread mills, keyseat cutters, double-angle cutters, microdrills, spotting drills and dovetail cutters.

SICK announced the launch of the TriSpector1000 vision sensor for cost-efficient and reliable 3D inspection. The TriSpector1000 is a stand-alone, configurable 3D vision sensor that reliably inspects objects regardless of variations in object color, shape or position.

Seco Tools LLC offers PCD05- and PCD20-grade PCD-tipped milling inserts for its Turbo 10 cutter bodies. The inserts are suitable for cutting aluminum, titanium, polymers and fiber-reinforced composites. When used with carbide inserts, the PCD-tipped inserts act as wiper inserts in fixed pockets. The two grades come in the company’s X010 insert size with a corner radius of 0.016" (0.4mm) and a wiper length of 0.43" (1.08mm).

Mikron Corp. Monroe provides cutting tools from 0.004" (0.1mm) to 0.25" (6.0mm) in diameter for machining stainless steel, titanium, chrome-cobalt and high-temperature alloys. These include the CrazyDrill Twicenter with through-coolant ducts for centering, the CrazyMill Cool through-coolant milling cutter, the CrazyMill Chamfer deburring tools and the CrazyDrill Inox drill, which is available with or without through-coolant. The tools impart fine surface finishes, making secondary operations unnecessary, according to the company.

Eriez’ air-operated lift-magnet system moves multiple parts or cutouts up and off of burn tables. It also can lift single sheets or plates up to 3" (76.2mm) thick from a stack to load a table. The system improves productivity and safety by eliminating manual handling of multiple parts and the need for operators to climb on burn tables, according to the company. Standard models have 24" (609.6mm), 48" (1,219.2mm) and 120" (3,048mm) designs to accommodate most common plate and sheet sizes.

G.W. Schultz Tool Inc.’s HGW series tools are available with four, five or seven flutes and are for machining high-temperature alloys, tool steel and most stainless steel alloys. Designed for high-efficiency machining, the nACo-coated tools are suitable for full slotting, climb milling and dry cutting with a high feed. According to the company, customers increased tool life 10 to 30 percent while spending 5 to 30 percent less money.